2003 Big Dog Chopper Recalls

NHTSA lists 3 recall campaigns for the 2003 Big Dog Chopper. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.

• 04V523000Nov 2, 20044,457 vehicles potentially affected
  Structure › Motorcycle › Kickstand/center stand
  Covers: Big Dog Chopper 2003–2004, Mastiff 2003–2004, Ridgeback 2004 +4 more

  Reported issue: On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.

  Possible consequence: If the kickstand deploys, it could cause a crash without prior warning.

  Remedy: Dealers will inspect and install a new kickstand unit. The recall began on december 20, 2004. Owners should contact big dog at 316-267-9121.

  Full campaign details →

• 03V535000Dec 18, 20031,446 vehicles potentially affected
  Structure › Frame and members
  Covers: Big Dog Chopper 2003–2004

  Reported issue: On certain motorcycles assembled with an early version rolling thunder frame, a stress crack could emerge in the frame.

  Possible consequence: This condition could occur without any prior warning, increasing the risk of a crash.

  Remedy: Dealers will repair the frame. Owner notification began january 15, 2004. Owners should contact big dog at 1-316-267-9121.

  Full campaign details →

• 03V230000Jun 23, 2003845 vehicles potentially affected
  Fuel system, gasoline › Storage › Tank assembly › Mounting
  Covers: Big Dog Chopper 2003

  Reported issue: On certain motorcycles, the fuel tank mount may have been improperly welded. This can cause the tank to fail with the possibility of fuel spillage.

  Possible consequence: Fuel leakage in the presence of an ignition source could result in a fire.

  Remedy: Dealers will remove the fuel tank and ship it to big dog for repair. Big dog will re-weld the mount, repair the paint, and return it back to the dealer for re-installation. Owner notification began on july 31, 2003. Owners should contact big dog at 1-316-219-6584.

  Full campaign details →

← All problems reported for the 2003 Big Dog Chopper