2004 Big Dog Chopper Recalls
NHTSA lists 6 recall campaigns for the 2004 Big Dog Chopper. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.
- Electrical systemCovers: Big Dog Chopper 2004, Ridgeback 2004, Mastiff 2004 +3 more
Reported issue: Big dog is recalling certain 2004 chopper, bulldog, ridgeback, mastiff, boxer, and pitbull motorcycles. There is a possible loose connection between the harness connector and the electronic harness controller.
Possible consequence: This condition may cause the motorcycle to experience intermittent loss of electrical power to various components, which can lead to, among other things, a loss of headlamp function or a vehicle stall, increasing the risk of a crash.
Remedy: Big dog will notify owners and dealers will repair the motorcycles free of charge. The safety recall began on may 24, 2010. Owners may contact big dog at 1-316-219-9121.
- Structure › Motorcycle › Kickstand/center standCovers: Big Dog Chopper 2004–2006, Ridgeback 2004–2006, Pitbull 2004–2006 +5 more
Reported issue: On certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.
Possible consequence: This will allow the kickstand to deploy into the extended position and cause a crash.
Remedy: Dealers will install a new kickstand spring free of charge. The recall began on february 17, 2006. Owners may contact big dog at 316-267-9121.
- Structure › Motorcycle › Kickstand/center standCovers: Big Dog Chopper 2003–2004, Mastiff 2003–2004, Ridgeback 2004 +4 more
Reported issue: On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.
Possible consequence: If the kickstand deploys, it could cause a crash without prior warning.
Remedy: Dealers will inspect and install a new kickstand unit. The recall began on december 20, 2004. Owners should contact big dog at 316-267-9121.
- Steering › Steering wheel/handle barCovers: Big Dog Chopper 2004, Ridgeback 2004, Mastiff 2004 +3 more
Reported issue: On certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite.
Possible consequence: This could cause the throttle or front brake control to bind, which could result in a crash.
Remedy: Dealers will install a lock washer and loctite. Owner notification began on april 12, 2004. Owners should contact big dog at 1-316-219-7006.
- Service brakes, hydraulic › Foundation components › Master cylinderCovers: Big Dog Chopper 2004, Ridgeback 2004, Mastiff 2004 +4 more
Reported issue: On certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup.
Possible consequence: This could result in a crash.
Remedy: Dealers will remove the piston from the rear master cylinder and replace it with a new piston. Owner notification began on april 12, 2004. Owners should contact big dog at 1-316-267-9121.
- Structure › Frame and membersCovers: Big Dog Chopper 2003–2004
Reported issue: On certain motorcycles assembled with an early version rolling thunder frame, a stress crack could emerge in the frame.
Possible consequence: This condition could occur without any prior warning, increasing the risk of a crash.
Remedy: Dealers will repair the frame. Owner notification began january 15, 2004. Owners should contact big dog at 1-316-267-9121.
← All problems reported for the 2004 Big Dog Chopper
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.