2004 Chevrolet Aveo Recalls
NHTSA lists 2 recall campaigns for the 2004 Chevrolet Aveo. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.
- Exterior lighting › HeadlightsCovers: Chevrolet Aveo 2004–2008
Reported issue: General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.
Possible consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.
Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020…
- Seat belts › Rear/otherCovers: Chevrolet Aveo 2004
Reported issue: On certain passenger vehicles, the rear safety belt can become twisted.
Possible consequence: If this occurs the safety belt retractor may lock in position so that the belt cannot be used. In the event of a vehicle crash, personal injury to the seat occupant could occur.
Remedy: Dealers will install a safety belt webbing guide to prevent the belt from twisting. The recall began on october 15, 2004. Owners should contact chevrolet at 1-800-630-2438. Vehicle owners located in guam should contact gm customer assistance at 1-671-648-8453.
NHTSA investigations
← All problems reported for the 2004 Chevrolet Aveo
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.