2004 Chevrolet Aveo Technical Service Bulletins

385 technical service bulletins (TSBs) are on record for the 2004 Chevrolet Aveo. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10022265Apr 1, 2007Transmission and drivetrain. Automatic transaxle/transmission shift lever may not shift out of park (replace brake transaxle shift interlock (btsi) solenoid).
• 10021083Mar 1, 2007Engine cooling. Heli-coil threads pull out of oil pan drain plug opening - replace oil pan.
• 10020690Nov 1, 2006Fuel system. Special coverage adjustment-fuel tank cap.
• 10019475Nov 1, 2006Engine cooling. Engine oil leak at oil pan drain plug.
• 10020578Oct 5, 2006Seat belts. Rear seat belt buckle layout.
• 10020573Oct 3, 2006Engine cooling. Broken timing belt prior to 60,000 miles. Bent or broken crank, engine failure, and no start valves under warranty.
• 10019224Feb 21, 2006Electrical system. Ecm locks up during sps programming - replace ecm.
• 10019512Feb 1, 2006Suspension. Rear wheel bearing noise and/or squeak/squeal from rear of vehicle.
• 10018970Jan 26, 2006Steering. Loose steering feel when driving. To include pontiac wave 2004-2006 (canada only).
• 10018635Jan 10, 2006Engine cooling. Crank no start after engine repairs - ac pressure sensor and tp sensor connectors may be reverse.
• 10018621Jan 9, 2006Engine cooling. 05-06-01-030 supplement - vin breakpoint revision.
• 10018606Jan 7, 2006Electrical system. Speedometer accuracy 7 to 9% higher than actual.
• 10018586Jan 6, 2006Suspension. Clunk pop noise in the front suspension over bumps.
• 10017225Oct 28, 2005Engine cooling. Valve lash adjuster tick noise on 1.6l engines - bleed air or inspect adjusters.
• 10017205Oct 28, 2005Engine cooling. Engine tick after sitting for prolonged periods.
• 10017012Oct 20, 2005Visibility (wipers, defrost, mirrors). Rear defogger glass hot to the touch. *tt updated 03-01-07.
• 10017011Oct 20, 2005Engine cooling. Cooling system contains blue coolant from assembly plant. To include 2004 - 2006 chevrolet epica, optr and pontiac wave 2005 - 2006.
• 10016711Sep 28, 2005Brakes. Anti-lock braking system (abs) light on speedometer may be erratic. Diagnostic trouble code (dtc) c0055 c0235 c0236 or c0237 stored in the ebcm. *tt 1998-2008 all chevrolet, gmc, buick, and oldsmobile mid-sized trucks and utilities. 1998-2008 all chevrolet, gmc, and cadillac full sized trucks and utilities. *kb updated on 09/20/07.
• 10016541Sep 21, 2005Engine cooling. 05-06-04-003a supplement - ckp learn and updated valve information.
• 10016526Sep 20, 2005Electrical system. No start, high rpm power loss, and/or service engine soon (ses) light - check crank sensor.
• 10012692Sep 1, 2005Other or unknown. Locating radio, key and immobilizer codes.
• 10012170Sep 1, 2005Engine cooling. Poor heating performance/insufficient heat during low ambient temperatures. This service bulletin replaces 040137003.
• 10013558Apr 21, 2005Transmission and drivetrain. Cold shift characteristics.
• 10013553Apr 21, 2005Engine cooling. Engine oil pan drain plug replacement information. This includes 2005 pontiac wave tb.
• 10011589Jan 27, 2005Engine cooling. Service engine soon light engine misfire and p1781 diagnostic trouble code.
• 10013577Jan 13, 2005Transmission and drivetrain. Automatic transmission operating characteristic for the 2004 through 2005 aveo.
• 10013574Jan 11, 2005Engine cooling. Replacing the engine's oil pan drain plug sealing washer.
• 10013476Jan 1, 2005Engine cooling. Intermittent engine misfire hesitation during vehicle warm up.
• 10013096Aug 24, 2004Seat belts. Rear outboard shoulder safety belts can contact the seatback folding release knob during safety belt use and the belt can become twisted. Upcoming product safety recall, 04069.
• 10013163Jun 30, 2004Suspension. Harsh or rough ride characteristics.
• 10013268May 18, 2004Equipment. Rke or power door locks are inoperative.
• 10013010Feb 26, 2004Other or unknown. Reimbursement of floor plan expense in the stop delivery order.
• 10012998Feb 13, 2004Other or unknown. STOP DELIVERY.
• 10013032Jan 29, 2004Fuel system, Other or unknown. Evap fuel tank pressure sensor data perimeter is show an incorrect value.
• 10013140Nov 5, 2003Equipment. Introduction to the chevrolet aveo.

← All problems reported for the 2004 Chevrolet Aveo