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Fuel systemPart report

1996 Chevrolet Caprice Fuel system Problems

Complaints
7about this part
Share
11%of 65 total for the year
Median mileage
75,600miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 7 complaints about the fuel system of the 1996 Chevrolet Caprice, 11% of the 65 complaints for this model year. Where a mileage was given, the median is 75,600 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Consumer complained about fuel pump problems. Also, while driving fuel pump burned out, and luckily it did not explode. Fuel pump and fuel sending module were replaced. .”

NHTSA complaint #8023678, filed 2002-12, 6,200 miles

“The contact owns a 1996 Chevrolet Caprice. The contact was driving 45 MPH when he heard a dragging noise coming from under the vehicle. The vehicle was maneuvered to the shoulder and the contact noticed that the straps which held the fuel tank in place were fractured due to corrosion. The vehicle was safely driven home and parked. The vehicle was not taken to have the failure diagnosed or repaired. The manufacturer was made aware of the failure, but offered no assistance. The failure and current mileages were 145,000.”

NHTSA complaint #10425416, filed 2011-09, 145,000 miles

“Consumer states the fuel pump on the vehicle went out while the consumer was driving, causing the vehicle to shut off and not move any where. Also the consumer does not think that the fuel pump is in a proper place, because if there was a spark the vehicle could have caught on fire. Contacted dealer.”

NHTSA complaint #8017915, filed 2002-09

“Wires for fuel sending unit have burned and melted, including electrical fuel connector plug inside gas tank, causing a fire hazard. Consumer has replaced unit, and noticed that new part was redesigned and been modified, indicating a problem with old design. Consumer still has original unit.”

NHTSA complaint #889361, filed 2001-05

“The problem is gas fumes, the fumes enter thru the vents a) when idling b)at stop and depress the accelerator pedal to move forward or reducing the speed. Dealership could not find any problem.”

NHTSA complaint #552892, filed 2000-06

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
2013117%
1996711%
199578%
199443%
199323%
199233%
1991129%
1989211%
198627%

Other parts of the 1996 Chevrolet Caprice

Suspension
12 complaints
Engine cooling
11 complaints
Transmission and drivetrain
9 complaints
Steering
6 complaints
Electrical system
5 complaints
Vehicle speed control
5 complaints
Other or unknown
4 complaints
Tires
4 complaints
Visibility (wipers, defrost, mirrors)
4 complaints
Brakes
3 complaints
Air bags
2 complaints
Seat belts
2 complaints

← All problems reported for the 1996 Chevrolet Caprice

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology