2016 Chevrolet Malibu Technical Service Bulletins

1,549 technical service bulletins (TSBs) are on record for the 2016 Chevrolet Malibu. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10147401Oct 23, 2018Equipment. This Preliminary information communicates
• 10147393Oct 22, 2018Transmission and drivetrain. This Preliminary Information communication advises the technician that the Malibu 5ET50 Hybrid Transmission and Component has a part restriction program. The dealer will need to call General Motors Technical Assistance Center (Technical Assistance Center) for further assistance.
• 10147376Oct 12, 2018Equipment. This Preliminary Information communication provides information to the technician being unable to program fobs to the vehicle. Technician will need to ensure the key FOB is a new unit and has not been programmed to another vehicle previously.
• 10147367Oct 10, 2018Equipment. This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.
• 10147364Oct 9, 2018Engine. This Preliminary information communicates additional diagnostics to assist the dealer technician with diagnosing and repairing trouble code P2097.
• 10147363Oct 9, 2018Engine, Equipment. This Preliminary information communicates to the technician where to find the engine identification tag and what information on that tag to use during programming of someengine control modules.
• 10147361Oct 9, 2018Electrical system, Engine cooling, Engine. This Preliminary Information communication advises the technician that the drive motor generator control module is being placed on restriction through the General Motors Technical Assistance Center. Dealer will need to call General Motors Technical Assistance Center for further assistance.
• 10147360Oct 9, 2018Engine. This Preliminary Information communication provides information to the technician about vehicles that have unwanted engine flairs while the vehicle is at steady state speed or while the vehicle is slowing. Dealer should communicate to the customer this behavior is a normal operating characteristic of the 5ET50/MKV drive unit.
• 10147359Oct 9, 2018Transmission and drivetrain. This Preliminary Information communication provides information to the technician about vehicles that have a Shift to Park message on the Driver Information Center. Technician will find Diagnostic Trouble Codes P1AEE, P1AEF, P1AF0, P1AF2, and P1E22. Technician will need to replace the transmission. Technician will need to review the latest version of PIP5321 for the Volt and PIP5390 for the Malibu.
• 10147358Oct 9, 2018Engine, Engine cooling. This Preliminary information communicates the possibility of a crank no start or extended crank condition due to exhaust cam reluctor being out of position.
• 10147350Oct 4, 2018Engine, Engine cooling. This Preliminary Information communication provides information to the technician about vehicles that may be running rough with a Malfunction Indicator Lamp on. Technician may find Diagnostic Trouble Code P0300 set. Technician will need to perform an Engine Compression Testing in Service Information. If excessive leakage to the crankcase is isolated, check piston and cylinder wall condition. Technician should…
• 10147348Oct 3, 2018Fuel system. This Preliminary information communicates that when removing the fuel line jumper hose care should be taken to be sure the line is reinstalled correctly to avoid a no/low fuel pressure situation.
• 10147340Oct 1, 2018Transmission and drivetrain. This Preliminary Information communication provides information to the technician about vehicles that have a Shift to Park message on the Driver Information Center. Technician will find Diagnostic Trouble Codes P1AEE, P1AEF, P1AF0, P1AF2, and P1E22. Technician will need to replace the transmission. Technician will need to review the latest version of PIP5321 for the Volt and PIP5390 for the Malibu.
• 10145496Sep 19, 2018Engine. This Preliminary Information communication provides information to the technician about vehicles that have a crank but engine does not start concern.Technician will use this publication to reset the battery low state of charge concern after extended crank where the vehicle will no longer crank anymore and the cause of the no start concern is repaired.If Diagnostic Trouble Code P0AFA is the only Diagnostic Trouble…
• 10145493Sep 18, 2018Transmission and drivetrain. This Preliminary Information communication advises the technician that the Malibu 5ET50 Hybrid Transmission and Component has a part restriction program. The dealer will need to call General Motors Technical Assistance Center (Technical Assistance Center) for further assistance.
• 10145491Sep 18, 2018Transmission and drivetrain. This Preliminary information communicates to the technician that a repeat P2097 after the latest calibrations have been installed is being investigatedby powertrain. It provides direction to validate proper engine oil level and to replace both Heated Oxygen Sensors. It advises the dealer to pleasecommunicate to the customer that we apologize for this inconvenience and that General Motors is currently evaluating…
• 10145474Sep 11, 2018Electrical system. This Preliminary Information communication advises the technician the High Voltage Drive Motor Battery restriction has offically ended
• 10207718Aug 28, 2018Transmission and drivetrain, Engine, Electrical system. Special Coverage. Certain vehicles may have a condition which affects the electrical connection to one of the vehicle?s accelerator pedal position sensors. If this electrical connection is interrupted, the accelerator pedal will still function, but the vehicle will enter a reduced engine power mode in which the vehicle?s maximum acceleration and torque are reduced. Additionally, the Malfunction Indicator Light…
• 10144476Aug 28, 2018Equipment. This Preliminary Information communication provides information to the technician that General Motors Technical Assistance Center may ask for Global Diagnostic System 2 Session Log. Technician will need use Global Diagnostic System 2 to send the session logs to General Motors Technical Assistance Center for further assistance on the vehicle in question.
• 10144475Aug 28, 2018Engine cooling, Engine. This Preliminary Information communication provides information to the technician related to vehicles that have a Malfunction Indicator Lamp on. A technician may find Diagnostic Trouble Code P050D set as current or history. The technician is advised to first perform the SI diagnostic. That if the diagnostic fails to isolate the concern, then replace only the exhaust side SHLA's (Stationary Hydraulic Lash…
• 10144468Aug 22, 2018Engine, Transmission and drivetrain. This Preliminary information communicates to the technician that a repeat P2097 after the latest calibrations have been installed is being investigatedby powertrain. It provides direction to validate proper engine oil level and to replace both Heated Oxygen Sensors. It advises the dealer to pleasecommunicate to the customer that we apologize for this inconvenience and that General Motors is currently evaluating…
• 10144465Aug 20, 2018Equipment. This Preliminary Information communication provides the technician with information on the proper washing of the bright aluminum moldings to avoid the moldings from getting damaged. It is recommended that a non-alkaline solution be used for preparation & washing of the bright aluminum moldings.
• 10144461Aug 17, 2018Equipment, Brakes. This Preliminary Information communication advises the technician effective February 19, 2016, the following brake components for the Chevrolet Volt and the Chevrolet Malibu Hybrid are being placed on restriction through the Technical Assistance Center. The Brake Master Cylinder, Brake Booster & Control Module, Brake Modulation Valve, and Electronic Brake Control Module are now on parts restriction. Dealer will…
• 10144451Aug 8, 2018Engine. This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blow by. Technician will need to inspect the engine for Cylinder damage or scoring, An out of round cylinder bore, Dirt intrusion, and Catalytic Converter failure.
• 10143779Jul 25, 2018Engine cooling. This Preliminary Information communication provides the technician with the diagnosis and repair steps for a vehicle with a check engine light on with Diagnostic Trouble Code P015B or a reduced engine power message with Diagnostic Trouble Code P1101. Technician should look for a missing or damaged O-ring seal in the charge air cooler coupler.
• 10143776Jul 23, 2018Engine cooling. This Preliminary Information communication advises the technician that the drive motor generator control module is being placed on restriction through the General Motors Technical Assistance Center. Dealer will need to call General Motors Technical Assistance Center for further assistance.
• 10143758Jul 9, 2018Equipment. This Preliminary Information communication provides information to the technician on how to tell the difference between the integrated center stack, the radio, the human machine interface, and the vehicle communication interface module. There are pictures of all the individual modules for identification purposes.
• 10143756Jul 6, 2018Lane departure. This Preliminary Information communication provides information to the technician about vehicles thatmay have Service Front Camera, Service Lane Departure Warning, and Service Lane Keep Assist Message. Technician may find Diagnostic Trouble Code B1008 Sym 4B set. Technician will need to check the windshield to ensure it is not aftermarket. Technician will also check for anything that may impair the front view…
• 10143752Jul 3, 2018Visibility (wipers, defrost, mirrors). This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.
• 10143449Jun 20, 2018Equipment. This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.
• 10143443Jun 14, 2018Equipment. This Preliminary Information communication provides information to the technician about vehicles that may have an issue when using Bluetooth voice recognition with an iPhone. Technician should work with the customer to insure the phone contacts to not have any Emojis loaded to any contact.
• 10143429Jun 11, 2018Engine, Electrical system. This Preliminary Information communication provides the technician with steps on how to program an Engine Control Module when getting a Service Programming System error code E4491 or E4423. In some cases Techline Customer Support Center may need to be contacted to resolve the issue.
• 10141371May 23, 2018Equipment, Electrical system. This Preliminary Information communication provides information to the technician about connectivity concerns when connecting an Apple device via USB cord. Technician should insure the customer is using an original equipment manufacturer Apple USB cable.
• 10141364May 18, 2018Engine cooling, Equipment. This Preliminary information communicates to the dealer an issue where the vehicle's engine may crank over unprompted and not start afterward. This is the result of hooking up the Active Fuel Injector Tool incorrectly on vehicles equipped with a direct fuel injection system. This Preliminary information instructs the dealer ofa repair kit they received that will prevent this issue when installed correctly.
• 10141354May 15, 2018Equipment, Engine cooling. This Preliminary information communicates the possibility of the timing chain tesnioner gasket being improperly installed or mis-positioned after major engine repairs causing a low engine oil pressure and dtc p06DE.
• 10141351May 11, 2018Forward collision avoidance. This Preliminary information communicatesa "Forward Collision System Reduced" message displayed on the DIC when the Forward Automatic Braking has been set to the "Alert" setting. This is normal when theFAB has been set to "Alert".
• 10137614Apr 30, 2018Engine, Electrical system. This engineering informational bulletin is requesting information from the field on vehicles that have the condition of Smoke or Burning Odor from Underhood with Malfunction Indicator Lamp Illuminated with DTC P305F or P058D
• 10137599Apr 27, 2018Equipment. This informational bulletin provides information on Audio Volume Stuck High or Low with No DTCs and that this is a normal characteristic.
• 10137519Apr 27, 2018Transmission and drivetrain. This Preliminary information communicates is to commuate teardown finds. As we move away from Transmisison Replacements to internal service.
• 10137559Apr 25, 2018Equipment. This bulletin provides information on approved warranty part numbers for original equipment batteries.
• 10137556Apr 20, 2018Electrical system. This informational bulletin explains to the dealer how to cover a possible customers mistake when a fuse has been blown.
• 10137589Apr 19, 2018Engine cooling. This informational bulletin provides information for engine oil life monitor operation calculation.
• 10137485Apr 16, 2018Seats. This technical bulletin provides a procedure to disengage the jammed parts and release the gears for proper function caused by the mechanical of the height adjustment being jammed, not broken creating a condition of difficult to adjust the seat height and/or seat stuck mostly in lowest position.
• 10137483Apr 16, 2018Seats. This technical bulletin provides repair information to correct a customer concern of front seat slight rocking movement while shifting weight from seat, during hard stops, and/or when driving over rough road surface.
• 10137562Apr 13, 2018Visibility (wipers, defrost, mirrors). This PI bulletin provides information on Rear and Side Tempered Glass Spots (Quench Marks) and they are normal characteristic.
• 10137496Apr 10, 2018Transmission and drivetrain. This Preliminary Information communication advises the technician that the Malibu 5ET50 Hybrid Transmission and Component has a part restriction program. The dealer will need to call General Motors Technical Assistance Center (Technical Assistance Center) for further assistance.
• 10137558Apr 9, 2018Equipment. This informational bulletin provides information on approved warranty part numbers for original equipment batteries
• 10137554Apr 9, 2018Transmission and drivetrain. This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.
• 10137560Apr 6, 2018Body and structure. This preliminary informational bulletin provides information to dealership personnel which may be helpful when addressing underbody component corrosion with customers.
• 10137537Apr 4, 2018Equipment. This informational bulletin provides information for use on a Product Assistance Claim (PAC), which is formally known as a Product Allegation Resolution (PAR) claim.

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