2004 Chevrolet Trailblazer EXT Engine cooling Problems
- Complaints
- 16about this part
- Share
- 6%of 261 total for the year
- Median mileage
- 63,890miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 16 complaints about the engine cooling of the 2004 Chevrolet Trailblazer EXT, 6% of the 261 complaints for this model year. Where a mileage was given, the median is 63,890 miles. 2 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“The ext. Manifold on my 2004 trl blazer has a leak in the maifold body. The vehicle has approx. 120000 miles on it. This should be a recall item for manufacturing defect, but GM has not as of yet, issued a recall. It is a costly repair, as well as a safety concern, given that the exhaust fumes can enter the passenger compartment of the vehicle. I have owned many GM vehicles overtime, and never seen this before.”
NHTSA complaint #10415012, filed 2011-07, 120,000 miles“Traveling on highway. Loss of engine power caused a near miss with a tractor trailer traveling behind me. Cause was catalytic converter. The vehicle only has 37000 miles on it. Oxygen sensor also failed, this is the second one replaced. I have only had the vehicle 4 months and only put 5000 miles on it. The vehicle has been in the chevy garage for 10 days now, chevy says they can't find a converter.”
NHTSA complaint #10165904, filed 2006-08, 37,060 miles“2004 trailblazer , transmission dipstick rusted and broke, transmission went out from water getting inside / do not know how this could have happened ! And the bearings in the waterpump went out leaving the fan shaft wiggling / loose. With only 65000 miles on my trailblazer not traveling no faster than 75 MPH max. This should not have happened. My friends with the same trailblazer is having the same thing happening. I serviced every 3500 miles since owned 2005. Please help if can .”
NHTSA complaint #10262521, filed 2009-03, 65,459 miles“Check engine light - for over one year now, and 4 various mechanics, no once can figure out why my check engine light comes on. I have replaced two air sensors (actually 3 - one was bad)... I have spent close to $1,000 to get this fixed - but the dam light continues to go on (intermittently) sometimes it's on for a month - off a day - on two weeks - there is no pattern. The last time the light came on, my car began stalling in traffic and stop signs. Last mechanic spent 5 hours tracing all the codes back - nothing. …”
NHTSA complaint #10354710, filed 2010-09, 120,000 miles“I own a 2004 Chevrolet Trailblazer Ext. Took the vehicle in october 2009 for a oil change & a exhaust leak was told the exhaust manifold needed to be replaced, after searching on the internet found out it is a known problem that GM when manufacturing the vehicle used bolts that were to long making the manifold get to hot and therefore leads to it cracking. After having the vehicle repaired at the cost of $319.50 & having it back for a month & driving it 3 times my speedometer went haywire registering a sitting still speed of 45 MPH. …”
NHTSA complaint #10298356, filed 2010-01, 62,321 milesRelated service bulletins
- 10251887Mar 14, 2024This bulletin advises the technician of possible location of an internal coolant leak from a specific cylinder head and location.
- 10251890Mar 13, 2024This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank…
- 10250775Feb 22, 2024This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large…
- 10249579Jan 12, 2024This PI bulletin advises the technician on the proper way to install the pistons in an engine.
- 10245395Nov 6, 2023This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing…
- 10242843Sep 1, 2023The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the…
- 10242262Aug 24, 2023This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and…
- 10235802Apr 24, 2023This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
- 10234141Mar 23, 2023This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
- 10234110Mar 17, 2023This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.
Engine cooling: other model years
Other parts of the 2004 Chevrolet Trailblazer EXT
145 complaintsFuel system
46 complaintsTransmission and drivetrain
17 complaintsExterior lighting
13 complaintsEquipment
9 complaintsVehicle speed control
9 complaintsSteering
8 complaintsVisibility (wipers, defrost, mirrors)
8 complaintsAir bags
7 complaintsBody and structure
7 complaintsEngine
5 complaintsLatches, locks and linkages
3 complaints
← All problems reported for the 2004 Chevrolet Trailblazer EXT
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology