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Engine coolingPart report

2004 Chevrolet Trailblazer EXT Engine cooling Problems

Complaints
16about this part
Share
6%of 261 total for the year
Median mileage
63,890miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 16 complaints about the engine cooling of the 2004 Chevrolet Trailblazer EXT, 6% of the 261 complaints for this model year. Where a mileage was given, the median is 63,890 miles. 2 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The ext. Manifold on my 2004 trl blazer has a leak in the maifold body. The vehicle has approx. 120000 miles on it. This should be a recall item for manufacturing defect, but GM has not as of yet, issued a recall. It is a costly repair, as well as a safety concern, given that the exhaust fumes can enter the passenger compartment of the vehicle. I have owned many GM vehicles overtime, and never seen this before.”

NHTSA complaint #10415012, filed 2011-07, 120,000 miles

“Traveling on highway. Loss of engine power caused a near miss with a tractor trailer traveling behind me. Cause was catalytic converter. The vehicle only has 37000 miles on it. Oxygen sensor also failed, this is the second one replaced. I have only had the vehicle 4 months and only put 5000 miles on it. The vehicle has been in the chevy garage for 10 days now, chevy says they can't find a converter.”

NHTSA complaint #10165904, filed 2006-08, 37,060 miles

“2004 trailblazer , transmission dipstick rusted and broke, transmission went out from water getting inside / do not know how this could have happened ! And the bearings in the waterpump went out leaving the fan shaft wiggling / loose. With only 65000 miles on my trailblazer not traveling no faster than 75 MPH max. This should not have happened. My friends with the same trailblazer is having the same thing happening. I serviced every 3500 miles since owned 2005. Please help if can .”

NHTSA complaint #10262521, filed 2009-03, 65,459 miles

“Check engine light - for over one year now, and 4 various mechanics, no once can figure out why my check engine light comes on. I have replaced two air sensors (actually 3 - one was bad)... I have spent close to $1,000 to get this fixed - but the dam light continues to go on (intermittently) sometimes it's on for a month - off a day - on two weeks - there is no pattern. The last time the light came on, my car began stalling in traffic and stop signs. Last mechanic spent 5 hours tracing all the codes back - nothing. …”

NHTSA complaint #10354710, filed 2010-09, 120,000 miles

“I own a 2004 Chevrolet Trailblazer Ext. Took the vehicle in october 2009 for a oil change & a exhaust leak was told the exhaust manifold needed to be replaced, after searching on the internet found out it is a known problem that GM when manufacturing the vehicle used bolts that were to long making the manifold get to hot and therefore leads to it cracking. After having the vehicle repaired at the cost of $319.50 & having it back for a month & driving it 3 times my speedometer went haywire registering a sitting still speed of 45 MPH. …”

NHTSA complaint #10298356, filed 2010-01, 62,321 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
200642%
2004166%
2003165%
20021414%

Other parts of the 2004 Chevrolet Trailblazer EXT

Electrical system
145 complaints
Fuel system
46 complaints
Transmission and drivetrain
17 complaints
Exterior lighting
13 complaints
Equipment
9 complaints
Vehicle speed control
9 complaints
Steering
8 complaints
Visibility (wipers, defrost, mirrors)
8 complaints
Air bags
7 complaints
Body and structure
7 complaints
Engine
5 complaints
Latches, locks and linkages
3 complaints

← All problems reported for the 2004 Chevrolet Trailblazer EXT

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology