2005 Dodge Caravan Technical Service Bulletins

66 technical service bulletins (TSBs) are on record for the 2005 Dodge Caravan. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10221097Apr 7, 2021Transmission and drivetrain. Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage.
• 10220840Mar 31, 2021Transmission and drivetrain. Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage.
• 10229256Jul 22, 2020Electrical system. KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
• 10221686Jul 22, 2020Electrical system. KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
• 10175743Apr 30, 2020Body and structure, Equipment. Disinfectant Solution Recommended for COVID-19
• 10175735Apr 22, 2020Equipment, Electrical system. Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
• 10220101Nov 20, 2019Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10220099Nov 20, 2019Body and structure. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10220097Nov 20, 2019Equipment, Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10169249Nov 20, 2019Equipment, Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10169247Nov 20, 2019Equipment. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10169245Nov 20, 2019Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10223854Sep 7, 2016Engine cooling. Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or…
• 10191460Feb 26, 2016Engine cooling. Valve Body. These may cause over drive cycling.
• 10121927Jan 26, 2016Engine cooling. NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
• 10219763Jan 15, 2016Fuel system, Equipment. Extended Warranty on the Fuel Tank/Vapor Cannister
• 10218069Jan 15, 2016Fuel system. This bulletin involves replacing the fuel tank and vapor canister.
• 10209634Jan 15, 2016Fuel system. Extended Warranty on the Fuel Tank/Vapor Cannister
• 10119629Jan 15, 2016Engine, Fuel system. Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Some customers may experience an engine stumble or stall condition which occurs immediately after filling the fuel tank. The integral multi-functional control valve may stick allowing liquid fuel to enter the evaporative emissions system causing a rich fuel condition when…
• 10076430Jan 15, 2016Fuel system. (x60) fuel tank/vapor canister - 2004-2005-town and country (rs) and caravan/grand caravan (rs)
• 10074652Jan 15, 2016Engine. Summary to be provided on a future date.
• 10229181Feb 12, 2015Engine cooling. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
• 10223602Feb 12, 2015Engine cooling. Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
• 10223599Feb 11, 2015Engine cooling. Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white…
• 10139595Sep 3, 2014Body and structure, Equipment. Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service
• 10217728Jul 30, 2014Equipment, Electrical system, Transmission and drivetrain. Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
• 10141243Jul 30, 2014Transmission and drivetrain, Electrical system. Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
• 10136932Feb 12, 2014Brakes, Wheels, Air bags. Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged.~Belt Web Button:~ 1D1 - Light Graystone - 05093280AB Belt Web Button~1D5 - Medium Slate Gray - 05093280AB Belt Web Button~1DA - Pastel Slate Gray - 05093280AB Belt Web Button~1J3 - Medium Khaki - 05093283AB Belt Web Button~ZJ3 - Medium Khaki - 05093283AB…
• 10129008Mar 20, 2013Equipment. 82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio).
• 10051987Feb 13, 2013Exterior lighting. Chrysler: the park lamps remain illuminated when both headlamps are on and then off, or both headlights fail to illuminate while park lamps remain illumnated after switching on. Models 2005-2006 town & country, voyager, grand caravan, caravan, grand voyager.
• 10046001Aug 25, 2012Exterior lighting. Dodge/chrysler: behavior of headlamp switch function may impact lighting systems such as overload spike of electrical systems, turning off or unanticipated illumination, flickering or dimming of exterior and/or interior light with engine is at idle speed, or single lamp in either interior or exterior lighting system. Models 2005-2006 town & country, voyager, caravan and grand caravan.
• 10033108Apr 1, 2010Air bags. Dodge/chrysler: supplemental front airbag sensors on about 310,000 certain vehicles may crack under certain conditions and allow water to enter into the sensor. These sensors were added to enhance the performance of the vehicle's airbag system; however, a cracked sensor may not operate properly in a frontal crash. A cracked sensor can also illuminate the airbag warning light.
• 10023420Oct 27, 2007Transmission and drivetrain. 1-2 and/or 2-3 shift harness. Erasing and reprogramming the powertrain control module with new software is necessary.
• 10022182Sep 27, 2007Body and structure. Power sliding door adjustment and diagnosis aid. *kb updated 10/26/07.
• 10021684Apr 26, 2007Transmission and drivetrain. Generic powertrain control module (pcm) procedure.
• 10021668Apr 5, 2007Fuel system. Cleaning procedure for the mechanical throttle body.
• 10021599Feb 7, 2007Air bags. Passenger air bag deactivation.
• 10021247Oct 4, 2006Tires. Tire pressure monitor system information.
• 10020494Sep 23, 2006Brakes. Snow/water ingestion into rear brake drum.
• 10021239Aug 25, 2006Transmission and drivetrain. Powertrain control module initialization.
• 10020046Jun 3, 2006Seats. 3rd row seat front leg will not retract.
• 10019632Mar 9, 2006Brakes. Snow/water ingestion into rear brake drum.
• 10016171Jan 3, 2006Air bags. Daimlerchrysler corporation is now offering a passenger airbag deactivation wiring package. To include 2006 chrysler town and country and 300/touring.
• 10013774Dec 10, 2005Engine cooling. Cylinder head bolt re-torque procedure. Gpop - issue review system.
• 10018985Dec 7, 2005Tires. Tire pressure monitor - system information.
• 10018572Nov 4, 2005Transmission and drivetrain. Inaccurate speedometer.
• 10017651Nov 2, 2005Steering. Revised power steering system bleeding procedures.
• 10016580Sep 30, 2005Steering. Rattle sound from steering wheel area.
• 10016924Jun 23, 2005Engine cooling. Engine compartment squeak under light throttle tip-in.
• 10015796Jun 18, 2005Equipment. Flash - a/c system performance.

← All problems reported for the 2005 Dodge Caravan