2009 Dodge Caravan Technical Service Bulletins

50 technical service bulletins (TSBs) are on record for the 2009 Dodge Caravan. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 11025727Nov 18, 2025Brakes. Pad kit - rear disc brake, front disc brake
• 11025724Nov 17, 2025Brakes. Pad kit - rear disc brake, front disc brake
• 10248509Sep 15, 2023Electrical system. Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.
• 10244348Sep 15, 2023Electrical system. Connector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar Connector Repair Kit Website to confirm part number and applicability. There is an error with the wiring diagrams in Service Library that is causing the incorrect repair kit part number to populate. Please use the Mopar Connector Repair Kit Website until this issue is resolved.
• 10221097Apr 7, 2021Transmission and drivetrain. Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage.
• 10181504Sep 9, 2020Engine cooling, Steering. Cooler line, Power steering return The clips that hold the line to the core support are not available at this time and will need to be reused. Use care when opening and re-latching clip.
• 10221831Aug 19, 2020Electrical system, Transmission and drivetrain. (Revision A) No Start No Crank ? Starter Will Not Engage And There Are No Related Codes Or Concerns
• 10180221Aug 19, 2020Electrical system, Transmission and drivetrain, Engine. (Revision A) No Start No Crank ? Starter Will Not Engage And There Are No Related Codes Or Concerns
• 10175743Apr 30, 2020Equipment, Body and structure. Disinfectant Solution Recommended for COVID-19
• 10175735Apr 22, 2020Equipment, Electrical system. Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
• 10220101Nov 20, 2019Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10220099Nov 20, 2019Body and structure. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10220098Nov 20, 2019Visibility (wipers, defrost, mirrors). Authentic Mopar® Glass Replacement This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the recommended usage of Authentic Mopar® Glass.
• 10220097Nov 20, 2019Equipment, Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10169249Nov 20, 2019Equipment, Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10169247Nov 20, 2019Equipment. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10169245Nov 20, 2019Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10166537Aug 7, 2019Equipment. RADIO [RES] - New and/or Service Exchange For RES radio concerns. Use the wiTECH 2.0 and inspect the radio part number and serial number under the Radio/ECU Details tab. Please verify that the radio part number and/or serial number is not "FFFF". If either field shows "FFFF", please contact Mike Wielgat at 248-576-6696 or Rohan Negandhi at 248-421-9608 If no response in 15 minutes, proceed with repair.
• 10139978Mar 8, 2017Seat belts. Restraints Remove I-Sheet from packaging. Correct information sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
• 10139985Mar 1, 2017Seat belts. Restraints Information Sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
• 10217600Jun 15, 2016Transmission and drivetrain. Shaft - Axle Half Note: The joint between the splines on the halfshaft and the hub and bearing is an interference fit. The halfshaft nut is to be used to draw the hub and bearing onto the halfshaft splines. This is particularly true if hub and bearing is also being replaced.~
• 10140110Jun 15, 2016Transmission and drivetrain. Shaft - Axle Half Note: The joint between the splines on the halfshaft and the hub and bearing is an interference fit. The halfshaft nut is to be used to draw the hub and bearing onto the halfshaft splines. This is particularly true if hub and bearing is also being replaced.~
• 10080209Jun 15, 2016Transmission and drivetrain. "shaft - axle half note: the joint between the splines on the halfshaft and the hub and bearing is an interference fit. The halfshaft nut is to be used to draw the hub and bearing onto the halfshaft splines. This is particularly true if hub and bearing is also being replaced"
• 10191460Feb 26, 2016Engine cooling. Valve Body. These may cause over drive cycling.
• 10121927Jan 26, 2016Engine cooling. NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
• 10223599Feb 11, 2015Engine cooling. Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white…
• 10139595Sep 3, 2014Equipment, Body and structure. Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service
• 10139668Jun 12, 2014Body and structure. Sliding Door Trim Contacting Vehicle Rear Quarter This bulletin depending on production date, involves either installing or engaging an additional door panel retention point to prevent the door panel from bowing and contacting the body when the sliding door is opened. The customer may experience a door trim panel contacting the quarter panel on either side when opening either of the sliding doors.
• 10063789Jun 12, 2014Body and structure. Summary to be provided on a future date.
• 10218818Apr 23, 2014Electrical system. Flash: Dead Battery This Bulletin involves updating the Fold and Stow Module (FSM) with new software because the FSM stays awake resulting in a continuous electrical draw. The customer may experience a dead battery.
• 10217977Apr 23, 2014Electrical system. Flash: Dead Battery This Bulletin involves updating the Fold and Stow Module (FSM) with new software because the FSM stays awake resulting in a continuous electrical draw. The customer may experience a dead battery.
• 10139651Apr 23, 2014Electrical system. Flash: Dead Battery This Bulletin involves updating the Fold and Stow Module (FSM) with new software because the FSM stays awake resulting in a continuous electrical draw. The customer may experience a dead battery.
• 10062185Apr 23, 2014Electrical system. Summary to be provided on a future date.
• 10136936Feb 13, 2014Electrical system. Part Description: Wireless Ignition Node Receiver. Issue Description: Wireless Ignition Node Receiver part number 05026875AE is no longer available. The following kits are available as replacements.~ 68241059AA kit for Journey (JC) and Dodge (RT) 3 button FOB.~ 68241066AA kit for Chrysler (RT) 6 button FOB.~ 68241069AA kit for Dodge (RT) 6 button FOB.~ 68241070AA kit for Chrysler (RT) 3 button FOB.~ 68241076AA kit…
• 10136939Feb 12, 2014Body and structure. Part Description: Upper and Lower Sliding Door Rollers Issue Description: If you are replacing this part for a NOISE condition, please perform the following procedure:~ 1. Cycle the sliding door to open, then close and inspect the upper track for hinge trim line contact to stud head contact.~ 2. Adjust the upper hinge accordingly to provide adequate clearance from the trim line to the stud heads in the track. See…
• 10136933Feb 12, 2014Engine cooling. Part Description: Short Runner Valve (Actuator) Issue Description: Issue 1~ JC,JS '08-09MY 3.5L only~ Caution - Do not replace the intake manifold for a short runner valve (SRV) fault (P1004 / P2008 / P2016 / P2017) or for a manifold tuning valve (MTV) fault (P1005 / P2077 / P2078).
• 10129008Mar 20, 2013Equipment. 82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio).
• 10216420Feb 13, 2013Exterior lighting. 04894772A$, 04894773A$, 04894756A$, 04894757A$ - Quarter Panel and Tail Lamp Extension If the rear quarter panels and taillamp extentions have been replaced and the taillamps will not fit into the provided holes, you must modify the panel to add the lower grommet hole for 2008 ? 2010 vehicles. The technician needs to measure 10 inches down from the upper hole to create the lower grommet hole. Once the new gromment…
• 10216417Feb 13, 2013Steering, Transmission and drivetrain. 04766312A$, 04766313A$, 04862307A$, 04766311A$ - Power Steering Return Line Some customers, in extreme cold weather climates (beyond -40 deg C), may report a leaking power steering return line. Prior to making any repairs to the vehicle, please refer to TSB 19-002-11 for the proper diagnosis and repair procedures.~
• 10140089Feb 13, 2013Exterior lighting. 04894772A$, 04894773A$, 04894756A$, 04894757A$ - Quarter Panel and Tail Lamp Extension If the rear quarter panels and taillamp extentions have been replaced and the taillamps will not fit into the provided holes, you must modify the panel to add the lower grommet hole for 2008 ? 2010 vehicles. The technician needs to measure 10 inches down from the upper hole to create the lower grommet hole. Once the new gromment…
• 10140086Feb 13, 2013Steering, Transmission and drivetrain. 04766312A$, 04766313A$, 04862307A$, 04766311A$ - Power Steering Return Line Some customers, in extreme cold weather climates (beyond -40 deg C), may report a leaking power steering return line. Prior to making any repairs to the vehicle, please refer to TSB 19-002-11 for the proper diagnosis and repair procedures.~
• 10139011Feb 13, 2013Body and structure, Exterior lighting. 04894772A$, 04894773A$, 04894756A$, 04894757A$ - Quarter Panel and Tail Lamp Extension If the rear quarter panels and taillamp extentions have been replaced and the taillamps will not fit into the provided holes, you must modify the panel to add the lower grommet hole for 2008 ? 2010 vehicles. The technician needs to measure 10 inches down from the upper hole to create the lower grommet hole. Once the new gromment…
• 10139008Feb 13, 2013Steering, Equipment. 04766312A$, 04766313A$, 04862307A$, 04766311A$ - Power Steering Return Line Some customers, in extreme cold weather climates (beyond -40 deg C), may report a leaking power steering return line. Prior to making any repairs to the vehicle, please refer to TSB 19-002-11 for the proper diagnosis and repair procedures.~
• 10128973Feb 13, 2013Exterior lighting. 04894772A$, 04894773A$, 04894756A$, 04894757A$ - Quarter Panel and Tail Lamp Extension If the rear quarter panels and taillamp extentions have been replaced and the taillamps will not fit into the provided holes, you must modify the panel to add the lower grommet hole for 2008 ? 2010 vehicles. The technician needs to measure 10 inches down from the upper hole to create the lower grommet hole. Once the new gromment…
• 10128970Feb 13, 2013Steering, Transmission and drivetrain. 04766312A$, 04766313A$, 04862307A$, 04766311A$ - Power Steering Return Line Some customers, in extreme cold weather climates (beyond -40 deg C), may report a leaking power steering return line. Prior to making any repairs to the vehicle, please refer to TSB 19-002-11 for the proper diagnosis and repair procedures.~
• 10063786Oct 4, 2012Body and structure. Summary to be provided on a future date.
• 10041884Sep 23, 2011Suspension. Chrysler/dodge: the front wheel bearings is humming or growling. Remove and replace both front wheel bearings, if necessary.
• 10034499Sep 29, 2010Body and structure, Latches, locks and linkages, Equipment, Electrical system. Chrysler/dodge: power sliding doors inoperative. This involves flash reprogramming the power sliding door module rear left and/or right (dmrl/dmrr) with new software. Power sliding doors will not open from any of the switches. Doors will work in the manual mode. *pe updated 11/29/10.
• 10033811Mar 2, 2010Body and structure. Chrysler/dodge: power sliding door will not power open. The power sliding door of the right and/or left side not opening when using the interior or exterior handles or interior b pillar button from full closed position but works with remote keyless entry and the front row overhead console buttons.
• 10033088Oct 27, 2009Body and structure, Electrical system. Chrysler/dodge: power sliding door module. Overly sensitive obstruction detection. Verifying there are no mechanical conditions that may lead to slow door operation, making mechanical corrections as necessary and flash reprogramming both power sliding door module's (psdm).

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