2016 Fiat 500X Technical Service Bulletins

229 technical service bulletins (TSBs) are on record for the 2016 Fiat 500X. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10121794Sep 14, 2017Transmission and drivetrain, Electrical system. Flash: Transmission Diagnostic and Shift Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find one of the following DTCs have been set:P0887 - TCM Power Control Circuit High. P061B - Internal Control Module Torque…
• 10138863Jun 21, 2017Engine cooling. Pentastar Oil Filter Adapter All vehicles equipped with a 3.2L or 3.6L engine; If replacing the Oil Filter Adapter (OFA) due to a leak detected between OFA and block, an O-ring kit (68191356AA) is now available to repair OFA/Block Interface leaks. Using dye will assist in determining source of leak. Ensure OFA Cap Oring is seated in the proper groove in the cap and not damaged or cut. Engineering is seeking…
• 10219831Jun 14, 2017Vehicle speed control. Accelerator Pedal Before replacing accelerator pedal, be sure to follow fault code diagnostic procedures in service manual. Make sure to check wiring and connectors. P2122 and P2127 will set if accelerator pedal connector is disconnected during diagnosis. Make sure codes are active before replacing pedal. DTC P2299 is usually caused by a two footed driver and accelerator pedal should not be replaced for this fault.
• 10138856Jun 14, 2017Vehicle speed control. Accelerator Pedal Before replacing accelerator pedal, be sure to follow fault code diagnostic procedures in service manual. Make sure to check wiring and connectors. P2122 and P2127 will set if accelerator pedal connector is disconnected during diagnosis. Make sure codes are active before replacing pedal. DTC P2299 is usually caused by a two footed driver and accelerator pedal should not be replaced for this fault.
• 10219830Jun 7, 2017Visibility (wipers, defrost, mirrors). Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform this inspection: Check if float sensor is rotated off location from the bottle anti-rotation features that surround the SENSOR. Check to determine if the issue has been resolved. Continue with repair if necessary. Please contact Chris Koch at cell (248)…
• 10138855Jun 7, 2017Visibility (wipers, defrost, mirrors). Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform this inspection: Check if float sensor is rotated off location from the bottle anti-rotation features that surround the SENSOR. Check to determine if the issue has been resolved. Continue with repair if necessary. Please contact Chris Koch at cell (248)…
• 10217524Mar 29, 2017Body and structure. Door Hinge Assembly Side door hinge noisy. Only replace the door hinge with the integral check device. Do not replace the simple hinge if it is not damaged it is not the source of the noise. Replacing it unnecessary and is an over-repair.
• 10139992Mar 29, 2017Body and structure. Door Hinge Assembly Side door hinge noisy. Only replace the door hinge with the integral check device. Do not replace the simple hinge if it is not damaged it is not the source of the noise. Replacing it unnecessary and is an over-repair.
• 10217521Mar 15, 2017Fuel system. Oil Pump Assembly If error code P06DD present on any Pentastar V6 application, please inspect oil pump for relief valve failure. See photo attached. If valve is found out of place please call Bob Jackson (248) 944-0466 [email protected], or Joe Lovell (734) 309-6467 [email protected] before proceeding. If unable to reach after 15 minutes record the following information and proceed with oil pump…
• 10139989Mar 15, 2017Engine cooling. Oil Pump Assembly If error code P06DD present on any Pentastar V6 application, please inspect oil pump for relief valve failure. See photo attached. If valve is found out of place please call Bob Jackson (248) 944-0466 [email protected], or Joe Lovell (734) 309-6467 [email protected] before proceeding. If unable to reach after 15 minutes record the following information and proceed with oil pump…
• 10139978Mar 8, 2017Seat belts. Restraints Remove I-Sheet from packaging. Correct information sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
• 10139985Mar 1, 2017Seat belts. Restraints Information Sheet (I-Sheet) has been added to Star Parts. Print I-Sheet for technician use.
• 10121872Nov 16, 2016Electrical system. Flash: Engine Does Not Start at The First Attempt This bulletin involves upgrading the software in the Electronic Steering Lock (ESL) Module. The customer may experience malfunction on first attempt to start the vehicle. Initial cranking is inhibited but should start/crank on the second attempt. Upon further inspection the technician may find Diagnostic Trouble Code (DTC) B1000-01 - Electronic Control Unit…
• 10121858Nov 4, 2016Transmission and drivetrain. Transmission Shift And Drivability Enhancements For P0901-00. This bulletin involves performing transmission harness replacement per S55 recall.Both the PCM and TCM must be up to date for these changes to be effective after the transmission harness repair. Customers may experience a Malfunction Indicator Lamp (MIL) illumination after S55 recall TCM flash has been performed.
• 10223850Sep 28, 2016Brakes, Electrical system. Flash: ABS Module Electronic Parking Brake Enhancements This bulletin involves reprogramming the Anti-lock Brake System (ABS) module with the latest available software. The customer may describe: The Electronic Parking Brake (EPB) does not disengage when accelerating while the "Auto Apply" feature is selected. The EPB does not engage with the ?Auto Apply? feature selected. The key may get stuck in the ignition key…
• 10223846Sep 27, 2016Electrical system, Transmission and drivetrain. Flash: Transmission Shift And Drivability Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. A small number of customers may experience the vehicle doesn?t pass back into drive mode when choosing to change gears using the paddle shifters.
• 10223837Sep 21, 2016Transmission and drivetrain. Flash: Transmission Diagnostic And Shift Enhancements This bulletin involves reprogramming the Transmission Control Module (TCM) with the latest available software. A small number of customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the technician may find the following DTCs set in the TCM memory: P061B - Internal Control Module Torque Calculation Performance…
• 10223835Sep 17, 2016Visibility (wipers, defrost, mirrors). Water Leak On Right Front Floorboard This bulletin involves securing the condensation drain tube to the HVAC housing. Customers may experience a water leak on the right front floorboard inside the vehicle while using the climate controls or Heating Ventilation Air Conditioning (HVAC).
• 10223829Sep 14, 2016Seat belts. Rear Outboard Seat Belt Is Slow To Retract This bulletin involves installing a washer between the seat belt retractor mounting bolt and the retractor on both the rear outboard side retractors. The customer may describe that either one or both of the rear outboard seat belts may retract slowly.
• 10223855Sep 7, 2016Visibility (wipers, defrost, mirrors). Washer Fluid Level Sensor Prior to replacing this part due to "Low Washer Fluid" tell tale light on the dash and the washer fluid bottle is full, please perform the this inspection. Inspect the sensor for a fluid coating on the sensor pins. Orange colored rain repellant can cause this fluid build-up. Clean the pins, drain the reservoir, and fill with Mopar approved washer fluid. Check to determine if the issue has…
• 10121715Sep 1, 2016Wheels, Transmission and drivetrain, Exterior lighting, Electrical system…. Flash: Diagnostic And System ImprovementsThis bulletin involves updating the Body Control Module (BCM), Powertrain Control Module (PCM) and Transmission Control Module (TCM) with the latest available software. All three modules must be up to date when finished with this service action. Customers may experience a Malfunction Indicator Lamp (MIL) illumination.
• 10121723Aug 31, 2016Transmission and drivetrain, Equipment. 948TE 9 Speed Transmission Quick Learn Procedure This bulletin provides information on how to perform the new scan tool based transmission Quick Learn procedure. This procedure is required after certain transmission repairs or to improve a customer?s concern of poor shift quality. Customers may indicate that their transmission shift quality may be erratic.
• 10224873Aug 24, 2016Transmission and drivetrain, Electrical system. RF Hub Module DTC, U1765-87 "RFHM (Radio Frequency Hub Module) - Missing Message" may appear in a stored state on a ignition power cycle. No troubleshooting or parts replacement is necessary if this code is stored as the system is functioning to design.
• 10130086Aug 24, 2016Equipment. RF Hub Module DTC, U1765-87 "RFHM (Radio Frequency Hub Module) - Missing Message" may appear in a stored state on a ignition power cycle. No troubleshooting or parts replacement is necessary if this code is stored as the system is functioning to design.
• 10228143Aug 6, 2016Transmission and drivetrain, Fuel system, Electrical system, Wheels. Flash: Diagnostic And System Improvements This bulletin involves updating the Body Control Module (BCM), Powertrain Control Module (PCM) and Transmission Control Module (TCM) with the latest available software. All three modules must be updated in this service action. Powertrain Control Module (PCM) Customers may experience a Malfunction Indicator Lamp (MIL) illumination.
• 10220259Aug 6, 2016Transmission and drivetrain, Electrical system. Flash: Diagnostic And System Improvements This bulletin involves updating the Body Control Module (BCM), Powertrain Control Module (PCM) and Transmission Control Module (TCM) with the latest available software. All three modules must be updated in this service action. Powertrain Control Module (PCM) Customers may experience a Malfunction Indicator Lamp (MIL) illumination.
• 10140187Aug 6, 2016Exterior lighting, Electrical system, Air bags, Brakes, Fuel system, Body and…. Flash: Diagnostic And System Improvements This bulletin involves updating the Body Control Module (BCM), Powertrain Control Module (PCM) and Transmission Control Module (TCM) with the latest available software. All three modules must be updated in this service action. Powertrain Control Module (PCM) Customers may experience a Malfunction Indicator Lamp (MIL) illumination.
• 10119600Aug 3, 2016Visibility (wipers, defrost, mirrors). Windshield Please contact Chuck Hood at cell (248) 613-7591 regarding BU & FB windshields that exhibit imperfections such as stress cracking, inclusions/bubbles, scratches, or distortions. If no response in 15 minutes, proceed with repair.
• 10119608Aug 1, 2016Wheels. Customer Satisfaction Notification R73 Wheel Stud Wrench The wheel stud wrench on about 11,700 of the above vehicles may break during use due to a non-compliant heat treatment process causing the material hardness to be out of specification. The wheel stud wrench must be replaced on the affected vehicles.
• 10221557Jul 27, 2016Electrical system, Transmission and drivetrain, Body and structure, Vehicle…. Seat Relay For a Jeep Renegade or Fiat 500X ONLY, if the driver's power seat will not move in any axis and the key is in the on position with the door open: 1. Please take a Vehicle Scan Report, taking note of any active or stored DTC's, especially in the Body Control Module (BCM). 2. Before replacing the relay, call Rick Gordon at cell (248) 630-6281. If no answer leave a message and if after 15 minutes, there is…
• 10136539Jul 27, 2016Seats. Seat Relay For a Jeep Renegade or Fiat 500X ONLY, if the driver's power seat will not move in any axis and the key is in the on position with the door open: 1. Please take a Vehicle Scan Report, taking note of any active or stored DTC's, especially in the Body Control Module (BCM). 2. Before replacing the relay, call Rick Gordon at cell (248) 630-6281. If no answer leave a message and if after 15 minutes, there is…
• 10121682Jul 16, 2016Equipment, Electrical system. RA4 RG4 RJ4 Radio Enhancements This bulletin involves updating the radio software. Customers may experience one or more of the following: · **Uconnect Apps are missing (16 MY BU, RRT portion, US market only). · Unable to register Uconnect (16 MY BU, RRT portion, US market only). · Assist button on App is missing (16 MY BU, RRT portion, US market only).** · Character missing on the keyboard with Cyrillic alphabet…
• 10121669Jul 13, 2016Equipment. MY16 RA3 & RA4 Replacement Radios All MY16 RA3 and RA4 replacement radios must be ordered through the exchange process at United Radio. DO NOT order a NEW radio from Mopar. Go back and order a "Z" level part number. (example: Z8249986A$) The MY16 replacement radios must be reconfigured by United Radio to the wireless network provider in order for Uconnect Apps to work properly.
• 10121657Jul 6, 2016Engine cooling. Intake Manifold Gasket Intake Manifold Gaskets on Pentastar Upgrade (Sales Code ERC/ERF) are reusable provided they are not cut, torn or melted. The gaskets are not required by warranty to be replaced like they are on Pentastar Classic (ERB/EHB). The new gaskets are not interchangeable with Pentastar Classic Intake Manifold Gaskets.
• 10080521Jun 30, 2016Equipment, Electrical system. "ra4 rg4 rj4 radio enhancements this bulletin involves updating the radio software. Customers may experience one or more of the following: · **character missing on the keyboard with cyrillic alphabet (for eu market only). · time of arrival nav settings not saved over key-cycle (for eu market only). · audio off delayed when pressing on/off button (for eu market only). · digital audio broadcast (dab) button missing…
• 10218271Jun 22, 2016Electrical system. Keyfob 2016 Vehicle Keyfobs with Passive Entry Keyless Go Feature - Engineering is investigating a keyfob unable to program or no function or low keyfob coin battery condition.~ Prior to replacing keyfob on MY16 vehicles, please contact Raja Charabuddi on cell (248) 202-7313. If no response within 15 minutes, proceed with repair.
• 10217602Jun 14, 2016Suspension. 2.0L Or 2.4L Engine Replacement This bulletin involves replacing the long block due to a crankshaft imbalance condition. These vehicles may exhibit a vibration in the engine.
• 10140112Jun 14, 2016Engine cooling. 2.0L Or 2.4L Engine Replacement This bulletin involves replacing the long block due to a crankshaft imbalance condition. These vehicles may exhibit a vibration in the engine.
• 10080068Jun 14, 2016Engine. "2.0l or 2.4l engine replacement this bulletin involves replacing the long block due to a crankshaft imbalance condition. These vehicles may exhibit a vibration in the engine."
• 10226282Jun 7, 2016Electrical system. Diagnostic And System Improvements
• 10137049Jun 7, 2016Transmission and drivetrain. Flash: Diagnostic And System Improvements This bulletin involves updating the Body Control Module (BCM), Powertrain Control Module (PCM) and Transmission Control Module (TCM) with the latest available software. All three modules must be updated in this service action. Powertrain Control Module (PCM) Customers may experience a Malfunction Indicator Lamp (MIL) illumination.
• 10217610Jun 4, 2016Tires, Wheels. Wheel Clicking Sound When Moving Slow This bulletin involves replacing the inserts attached to the wheel. The customer may describe a clicking sound from the wheels plastic trim inserts when moving slowly or when stopped. The issue is heard on sunny days when the sun heats up the wheels and plastic inserts.
• 10140120Jun 4, 2016Wheels. Wheel Clicking Sound When Moving Slow This bulletin involves replacing the inserts attached to the wheel. The customer may describe a clicking sound from the wheels plastic trim inserts when moving slowly or when stopped. The issue is heard on sunny days when the sun heats up the wheels and plastic inserts.
• 10219814Jun 1, 2016Transmission and drivetrain. 9-spd Transmission: FOR NAFTA Market Only: If you are ordering this transmission please follow all wiTECH pop ups and Warranty Payment Guidelines. If this vehicle contains 1 of the 30 Diagnostic Codes in the 9 Speed Tutorial located on the Service Home Page then please follow the repair steps and submit a Topology report as well as a Vehicle Scan Report with the Warranty Claim.~
• 10219809Jun 1, 2016Equipment. Speakers: For 2016 speakers issues (all bodies), before replacing this part please contact one of the following people regarding this repair: Mahmoud (Mo) Touha at cell (248) 705-3934. If no response is received within 15 minutes, then please proceed with repair.~
• 10218250Jun 1, 2016Transmission and drivetrain. 9-spd Transmission: FOR NAFTA Market Only: If you are ordering this transmission please follow all wiTECH pop ups and Warranty Payment Guidelines. If this vehicle contains 1 of the 30 Diagnostic Codes in the 9 Speed Tutorial located on the Service Home Page then please follow the repair steps and submit a Topology report as well as a Vehicle Scan Report with the Warranty Claim.~
• 10218245Jun 1, 2016Equipment. Speakers: For 2016 speakers issues (all bodies), before replacing this part please contact one of the following people regarding this repair: Mahmoud (Mo) Touha at cell (248) 705-3934. If no response is received within 15 minutes, then please proceed with repair.~
• 10139936Jun 1, 2016Transmission and drivetrain. 9-spd Transmission: FOR NAFTA Market Only: If you are ordering this transmission please follow all wiTECH pop ups and Warranty Payment Guidelines. If this vehicle contains 1 of the 30 Diagnostic Codes in the 9 Speed Tutorial located on the Service Home Page then please follow the repair steps and submit a Topology report as well as a Vehicle Scan Report with the Warranty Claim.~
• 10228140May 27, 2016Equipment. RA2 Radio Software Enhancement
• 10220448May 27, 2016Back-over prevention (rear camera). RA2 Radio software enhancement.

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