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BrakesPart report

2002 GMC Sierra 1500 HD Brakes Problems

Complaints
6about this part
Share
67%of 9 total for the year
Median mileage
109,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the brakes of the 2002 GMC Sierra 1500 HD, 67% of the 9 complaints for this model year. Where a mileage was given, the median is 109,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“This is the second time a brake line has burst on this truck. This is dangerous. I had the truck taken to local shop and was told all brake lines are in danger of rupture. How can Gmc put this junk steel in their brake lines? When people start getting killed if they havent already maybe something will be done. I smell some lawyer getting rich here.”

NHTSA complaint #10626240, filed 2014-08, 114,000 miles

“I was moving my 1500hd Gmc sierra which has 29k mile & the front brake line under the radiator, blew out due to rust this is a nightmare for any Gmc owner , upon an inspection of all brake lines I find they are just steel with no anti corrosion on any of them. I also own a 2002 yukon & now it has the same problem, all lines are badly rusted & just recently the lines on the rear axle burst. This is life threatening situation the very this you rely on the most is brakes.”

NHTSA complaint #10758497, filed 2015-08, 29,000 miles

“Ruptured corroded brake lines, on my 2002 Gmc 1500 hd 4x4 pick-up. The condition caused me to lose complete braking power to my truck, luckily no one was hurt.”

NHTSA complaint #10347921, filed 2010-08, 61,883 miles

“The contact owns a 2002 Gmc SIERRA 1500 HD. The contact was driving 40 MPH when the brakes failed to stop the vehicle. The contact inspected the vehicle and noticed that the brakes were leaking fluid. Also, the brake lines were found to be corroded. The vehicle was not taken for diagnosis or repair. The manufacturer was not made aware of the issue. The approximate failure mileage was 104,000.”

NHTSA complaint #10552701, filed 2013-11, 104,000 miles

Related service bulletins

Brakes: other model years

YearComplaintsShare of year
2005545%
2003638%
2002667%
2001889%

Other parts of the 2002 GMC Sierra 1500 HD

Fuel system
3 complaints
Other or unknown
1 complaints

← All problems reported for the 2002 GMC Sierra 1500 HD

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology