2016 GMC Sierra 3500 Fuel system Problems
- Complaints
- 3about this part
- Share
- 16%of 19 total for the year
- Median mileage
- —not reported
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 3 complaints about the fuel system of the 2016 GMC Sierra 3500, 16% of the 19 complaints for this model year. 1 recall campaign on record is filed under a similar system.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I own a 2016 GMC 3500 Diesel that had a serious mechanical breakdown while traveling on the freeway. The truck lost all motive power and needed to coast across 4 freeway lanes. Once towed to a local GMC Dealer, they diagnosed the problem as the Bosch CP4 fuel pump internally came apart while driving. I have to have this vehicle working so I got it repaired at a cost of $16,145. This is a known issue and losing all power while at highway speeds could have caused a serious incident. Please address this issue before someone dies.”
NHTSA complaint #11532754, filed 2023-07“This is a 2016 GMC 3500 Denali truck with 70,000 miles on it. The Bosch fuel pump threw metal shavings into the fuel system. This is a known issue with GMC trucks with a Bosch CP4 fuel pump for 2011-2016. The engine suddenly quits running leaving the driver without power steering or power brakes. It happened to me when pulling a 14,000-pound 5th-wheel RV. Fortunately, I was on an interstate outside of Grand Junction CO and the road was flat. If I had been in the mountains going downhill and the engine quit I'd likely caused an accident perhaps fatal. GMC quoted me $16,000 to repair. …”
NHTSA complaint #11549427, filed 2023-10“Bosch CP4 fuel pump failure that shut down vehicle while driving, luckily did not cause an accident. Would not restart. Damaged entire fuel system including injectors and now have $17,000 in damage that needs repaired.”
NHTSA complaint #11569266, filed 2024-02Related recalls
- 19V088000Feb 7, 2019General Motors, LLC (GM) is recalling certain 2016-2018 GMC Sierra 3500 and Chevrolet Silverado 3500 trucks equipped with gasoline engines and dual fuel…Covers: GMC Sierra 3500 2016–2018, Chevrolet Silverado 3500 2016–2018
Related service bulletins
- 11017173Mar 21, 2025This informational bulletin instructs the tech when fuel/fluid is needed to be tested and where it can be sent for analysis.
- 11007095Aug 7, 2024This bulletin provides information on the TOP TIER Detergent Gasoline Licensed Brands and the TOP TIER Diesel Fuel Licensed Brands that are recommended for use in all GM vehicles…
- 11004727Jun 29, 2024This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
- 11004761Jun 28, 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or…
- 10250505Feb 7, 2024This service bulletin provides information on the cold start control system in DI engines to reduce cold start emissions and improve fuel economy.
- 10249994Jan 24, 2024This Preliminary Information communication provides information to the technician on how to diagnose and repair vehicles that may have rattle or ticking noise that is louder…
- 10249971Jan 10, 2024This Preliminary Information communication provides information to the technician about vehicles that may have a bump feel or clunk noise at a stop or on launch. Dealer should…
- 10241417Aug 1, 2023This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 1 | 20% |
| 2024 | 5 | 10% |
| 2023 | 2 | 7% |
| 2022 | 1 | 3% |
| 2021 | 2 | 10% |
| 2020 | 6 | 12% |
| 2019 | 1 | 8% |
| 2018 | 1 | 7% |
| 2016 | 3 | 16% |
| 2015 | 2 | 6% |
| 2014 | 2 | 29% |
| 2013 | 2 | 14% |
| 2012 | 3 | 33% |
| 2011 | 2 | 10% |
| 2008 | 3 | 12% |
| 2005 | 1 | 4% |
| 2004 | 4 | 17% |
| 2003 | 1 | 14% |
| 2002 | 6 | 30% |
| 2001 | 8 | 22% |
| 1999 | 1 | 5% |
| 1998 | 2 | 17% |
Other parts of the 2016 GMC Sierra 3500
6 complaintsSteering
6 complaintsEngine
5 complaintsElectrical system
2 complaintsTransmission and drivetrain
2 complaintsAir bags
1 complaintsEngine cooling
1 complaintsSuspension
1 complaints
← All problems reported for the 2016 GMC Sierra 3500
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology