Skip to content
Body and structurePart report

2004 GMC Yukon XL 1500 Body and structure Problems

Complaints
2about this part
Share
6%of 36 total for the year
Median mileage
51,611miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 2 complaints about the body and structure of the 2004 GMC Yukon XL 1500, 6% of the 36 complaints for this model year. Where a mileage was given, the median is 51,611 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Brake hose in engine compartment developed pinhole leak due to heavy rust. Brake pedal went to the floor. Brake bleeder screws rusted solid- can't bleed lines after repairs. It appears that inferior quality metal brake lines were used that rust easily. This is a very low mileage vehicle. This is a very common problem with these trucks and GM needs to held accountable, and a recall should be issued as very serious crashes may occur.”

NHTSA complaint #10464634, filed 2012-07, 51,611 miles

“The contact owns a 2004 Gmc YUKON XL 1500. The contact stated that there was extensive rust and corrosion near the front windshield area and the rear window. The vehicle was taken to a dealer for diagnostic testing. The manufacturer was notified of the failure and did not recommend a solution. The failure mileage was not available.”

NHTSA complaint #10947769, filed 2017-01

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
2012120%
2011325%
2010225%
200919%
2008211%
2007915%
2006120%
200426%
200346%
200214%
2001517%
200017%

Other parts of the 2004 GMC Yukon XL 1500

Electrical system
18 complaints
Engine
5 complaints
Brakes
4 complaints
Vehicle speed control
3 complaints
Electronic stability control
2 complaints
Engine cooling
2 complaints
Fuel system
2 complaints
Other or unknown
2 complaints
Suspension
2 complaints
Wheels
2 complaints
Steering
1 complaints
Transmission and drivetrain
1 complaints

← All problems reported for the 2004 GMC Yukon XL 1500

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology