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NHTSA investigationPE03037

Investigation PE03037: Vehicles

Status
CLOSED
Opened
Jul 29, 2003
Closed
Oct 29, 2003
Model years
—

Subject

Motorcycle fires

Component: Electrical system › Wiring › Fuses and circuit breakers

Summary

Odi is unable to state with certainity how many hot grips brand kits have been sold with a polymer resistor,due to the manufacturer's inability to account for each such kit.however, to date, odi is unaware of any other fires and /or melted resistors involving more than the one fleet initially reporting the problem.the single odi complaint is from a local washington dc area police motorcycle fleet.of it 13 harley davidson flhtp motorcycles equipped with hot grips and plastic coated resistors, eight were found with melted resistors and one is alleged to have burned as a result.odi has not confirmed that the subject resistor was the root cause of the fire.the manufacturer claims that it is aware of only the single incident identified by odi when the investigation was opened. In the absence of a defect trend, this investigation is closed.

An NHTSA investigation looks into whether a safety defect exists. Opening one is not a finding. Outcomes can include a recall, closure without action, or further inquiry.

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.