Investigation PE03037: Vehicles
- Status
- CLOSED
- Opened
- Jul 29, 2003
- Closed
- Oct 29, 2003
- Model years
- —
Subject
Motorcycle fires
Component: Electrical system › Wiring › Fuses and circuit breakers
Summary
Odi is unable to state with certainity how many hot grips brand kits have been sold with a polymer resistor,due to the manufacturer's inability to account for each such kit.however, to date, odi is unaware of any other fires and /or melted resistors involving more than the one fleet initially reporting the problem.the single odi complaint is from a local washington dc area police motorcycle fleet.of it 13 harley davidson flhtp motorcycles equipped with hot grips and plastic coated resistors, eight were found with melted resistors and one is alleged to have burned as a result.odi has not confirmed that the subject resistor was the root cause of the fire.the manufacturer claims that it is aware of only the single incident identified by odi when the investigation was opened. In the absence of a defect trend, this investigation is closed.
An NHTSA investigation looks into whether a safety defect exists. Opening one is not a finding. Outcomes can include a recall, closure without action, or further inquiry.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.