2008 Kawasaki KL650E Recalls

NHTSA lists 3 recall campaigns for the 2008 Kawasaki KL650E. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.

• 09V062000Feb 20, 200916,167 vehicles potentially affected
  Electrical system › Wiring
  Covers: Kawasaki KL650E 2008–2009

  Reported issue: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. Wires in the wiring harness might be damaged due to rubbing contact with a portion of the motorcycle frame.

  Possible consequence: This could result in loss of electrical power to the engine creating a risk of a crash resulting in injury or death.

  Remedy: Dealers will inspect and if necessary replace the main wiring harness free of charge. The recall began on february 24, 2009. Owners may contact kawasaki at 866-802-9381.

  Full campaign details →

• 09V059000Feb 19, 200916,167 vehicles potentially affected
  Engine and engine cooling › Exhaust system › Manifold/header/muffler/tail pipe
  Covers: Kawasaki KL650E 2008–2009

  Reported issue: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

  Possible consequence: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.

  Remedy: Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on february 23, 2009. Owners may contact kawasaki at 866-802-9381.

  Full campaign details →

• 07V486000Oct 16, 200733,693 vehicles potentially affected
  Engine and engine cooling › Exhaust system › Manifold/header/muffler/tail pipe
  Covers: Kawasaki KL650E 2008, KL650A 2002–2007

  Reported issue: On certain motorcycles, insufficient tightening of the muffler mounting bolts could allow the bolts to loosen.

  Possible consequence: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle and create the potential for a crash.

  Remedy: Dealers will tighten two muffler mounting bolts to the proper torque free of charge. The recall began on october 22, 2007. Owners may contact kawasaki at 1-866-802-9381.

  Full campaign details →

← All problems reported for the 2008 Kawasaki KL650E