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Body and structurePart report

2008 Kawasaki KLR650 Body and structure Problems

Complaints
10about this part
Share
9%of 116 total for the year
Median mileage
800miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 10 complaints about the body and structure of the 2008 Kawasaki KLR650, 9% of the 116 complaints for this model year. Where a mileage was given, the median is 800 miles. 1 recall campaign on record is filed under a similar system.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The rubber mounting brackets on my 2008 Kawasaki klr 650 turn signals continue to tear loose from the frame. I replaced the first two myself, but when the third one tore in less than three weeks, I brought it to the dealer who ordered me a new one under warranty. The motorcycle was not taken off-road, and is still in the break-in period with 454 miles on it.”

NHTSA complaint #10235830, filed 2008-07, 350 miles

“I have a 2008 Kawasaki KLR650, both rear blinker rubber mounts broke and the blinkers were just hanging by the wires when I got home. I am assuming that the rubber used becomes brittle and breaks from vibration. The bike only has 800 miles on it and is a little over a year old. This is a factory defect that others have reported as well.”

NHTSA complaint #10238603, filed 2008-08, 800 miles

“I purchased an enduro motorcycle for use on the highway,the motorcycle is equipped with all necessary components for that purpose. The first problem was the speedometer was not calibrated to the fault that I never knew what the reading would be evan at the same estimated speed. I used the motorcycle on mostly surface streets. On the evening that the motorcycle failed it seemed to get a boost of power so to speak, then it started to rapidly loose all power until it would no longer continue run. I attempted to restart it but it had lost enough compression to do so. …”

NHTSA complaint #10233265, filed 2008-07, 400 miles

“1. No events precipitated the equipment failure. It was purely normal use. 2. The turn signal mounting system cracked and completely separated from the mounting area. This happened on both right & left rear turn signals. 3. The left rear turn signal was replaced under warranty from the dealer with the same hardware that was original to the motorcycle. The right rear is still broken but kept in place with duct tape until upgraded replacement hardware is available from Kawasaki.”

NHTSA complaint #10235142, filed 2008-07, 2,000 miles

“Certain rubber components on the motorcycle have dried out and are crumbling. The following are examples a) turn signal stalks have fallen off without prior notice which could cause an accident due to the other traffic not seeing your turn signal b) windshield retaining well nuts have crumbled and the windshield could come loose or off at hwy speeds causing injury to the driver and possible accident c) rubber boot on the positive terminal of the starter has dryrotted and is crumbling. …”

NHTSA complaint #10235076, filed 2008-07, 5,500 miles

Related recalls

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
2009117%
2008109%

Other parts of the 2008 Kawasaki KLR650

Exterior lighting
85 complaints
Engine cooling
12 complaints
Suspension
9 complaints
Electrical system
5 complaints
Equipment
3 complaints
Transmission and drivetrain
2 complaints
Engine
1 complaints
Visibility (wipers, defrost, mirrors)
1 complaints

← All problems reported for the 2008 Kawasaki KLR650

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology