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Engine coolingPart report

2004 Kia Optima Engine cooling Problems

Complaints
11about this part
Share
5%of 225 total for the year
Median mileage
19,195miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 11 complaints about the engine cooling of the 2004 Kia Optima, 5% of the 225 complaints for this model year. Where a mileage was given, the median is 19,195 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I was on my way to work and my car just stopped running while I was driving on the highway. I got it towed, it is the crankshaft position sensor, the cost to repair $460. I have done some research on the internet and many people have had this problem with this year. Also earlier models have been recalled.”

NHTSA complaint #10227927, filed 2008-05, 66,600 miles

“I purchased a brand new 2004 Kia Optima and paid in full. I purchased for the 10 yr warranty and extended warranty I bought. The A/C has always overheated , car seats in the locked positionmoving while driving out of their position, locks malfunctioning when no one is touching them, transmission jumping. Various other problems. The big bell road Kia in phoenix, located at 2121 east bell road,”

NHTSA complaint #10126773, filed 2005-06, 7,000 miles

“I was commuting. I gave my car regular oil changes and tune ups. Then the engine coils went out. The car would not go over forty. Replaced that. Heard funny noises coming from the engine. The car was at 70k at this point. The manufacturers warranty said to replace the timing belt at 110k. So I decided to hold off as that probably wasn't the problem and a manufacturer wouldn't lie to me as they are regulated by the government. Then I am driving and the car dies in the middle of a busy intersection. I get the car towed. …”

NHTSA complaint #10370509, filed 2010-12, 80 miles

“Ry time it rains and our county dirt road gets wet and muddy. Mud splashes up into the engine compartment and into the EGR valve and causes it to malfuction due to the way it was desined. I took the car to the dealers shop and was told it was a maintence problem and that the dealer would fix it only once and after that I will have to pay for any repair if it fails again. As of this date ( 03/24/05) this car had 23760 miles of a 100,000 mile warranty on it.”

NHTSA complaint #10114770, filed 2005-03, 23,682 miles

“While driving 35 MPH vehicle suddenly decelerated and would not go over 20 MPH. No impact reported. As a result, the check engine signal light stayed on.”

NHTSA complaint #10081896, filed 2004-07, 114 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
202085%
201931%
2018146%
201783%
2016243%
2015313%
2014163%
2013423%
2012202%
201181%
201023%
200922%
200853%
200742%
200696%
200564%
2004115%
200375%
200277%
20012417%

Other parts of the 2004 Kia Optima

Latches, locks and linkages
81 complaints
Electrical system
45 complaints
Body and structure
42 complaints
Air bags
26 complaints
Suspension
19 complaints
Other or unknown
12 complaints
Fuel system
10 complaints
Transmission and drivetrain
8 complaints
Brakes
7 complaints
Steering
7 complaints
Seat belts
6 complaints
Equipment
5 complaints

← All problems reported for the 2004 Kia Optima

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology