2019 KTM 790 Adventure R Brakes Problems
- Complaints
- 5about this part
- Share
- 63%of 8 total for the year
- Median mileage
- 3,030miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 5 complaints about the brakes of the 2019 KTM 790 Adventure R, 63% of the 8 complaints for this model year. Where a mileage was given, the median is 3,030 miles. 2 recall campaigns on record are filed under a similar system.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“My bike has had and still does have multiple problems shock failed twice, rear brake hose melted and made brakes unusable while I was on a trip in mexico front brakes experienced pulsating sensation that progressively got worse, Ktm replace the brake rotors and front wheel hub, the counter shaft sprocket leaked oil, Ktm repaired it, but it's leaking again, the engine uses a quart of oil every 150 miles a bolt on the steering head broke while I was riding causing a loose sensation in the steering”
NHTSA complaint #11382801, filed 2020-12, 10,000 miles“Warped front rotors cause strong pulsing when front brake applied which is destabilizing when on curvy mountain roads or at highway speeds and sudden braking required. Front rotors warped with 1200 miles on the odometer and Ktm refused to replace under warranty saying this is a wear item . Rotor thickness is wear but warping is not wear, especially on a new bike. Having done more research online since my first attempt to get rotors replaced last year, I see it has affected numerous other owners, some of which have successfully had rotors replaced under warranty others not. …”
NHTSA complaint #11331598, filed 2020-06, 1,200 miles“The motorcycle front brakes started pulsing and grabbing during braking at all speeds. It was more noticeable at speeds below 20mph when coming to a complete stop.”
NHTSA complaint #11382783, filed 2020-12, 2,000 miles“At approx 5k miles my front brake started grabbing and pulsing at low speeds under constant lever pressure. It eventual got so bad that I felt I couldnt safely control the bike when using the front brake at low speeds. The dealer was able to get a warranty replacement of the disks and pads. Approximately 5k miles later the problem has reoccured. This time Ktm refused to cover the cost so the dealer suggested I try a 3rd party disk and pad replacement. …”
NHTSA complaint #11383590, filed 2020-12Related recalls
- 21V304000Apr 30, 2021KTM North America, Inc. (KTM) is recalling certain 2019-2020 KTM 790 Adventure and 790 Adventure R, and 2020 KTM 790 Adventure R Rally motorcycles. The front…Covers: KTM 790 Adventure R 2019–2020, 790 Adventure 2019–2020, 790 Adventure R Rally 2020
- 20V198000Apr 6, 2020KTM North America, Inc. (KTM) is recalling certain 2019-2020 790 Adventure and 790 Adventure R motorcycles. The rear brake hose may overheat, causing the rear…Covers: KTM 790 Adventure R 2019–2020, 790 Adventure 2019–2020
Related service bulletins
- 10203673Apr 20, 2021On affected motorcycles there is a possibility that the preload force of the return spring is too low and does not meet the specified tolerance. This could result in the brake…
Brakes: other model years
Other parts of the 2019 KTM 790 Adventure R
2 complaintsElectrical system
1 complaintsFuel system
1 complaintsSteering
1 complaintsSuspension
1 complaints
← All problems reported for the 2019 KTM 790 Adventure R
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology