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Engine coolingPart report

2002 MINI Cooper S Engine cooling Problems

Complaints
5about this part
Share
6%of 83 total for the year
Median mileage
43,072miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 5 complaints about the engine cooling of the 2002 MINI Cooper S, 6% of the 83 complaints for this model year. Where a mileage was given, the median is 43,072 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I have a 2002 Mini Cooper S. The car?s engine cooling system has ongoing issues, particularly the coolant expansion tank. I have had to replace the coolant expansion tank three times within approximately 50,000 miles. This means my car is now on its fourth coolant expansion tank. …”

NHTSA complaint #10240672, filed 2008-09, 50,143 miles

“The exhaust pipe on the 2002 Mini Cooper S I have is centrally located in the back of the bumper. The car is a hatch back, and I've ruined a couple pairs of pants and had minor burns from it. I'm not too worried about me, but I have small kids and I worry about them.”

NHTSA complaint #10203000, filed 2007-09, 35,000 miles

“When accelerating out of a toll booth, the engine lost all power just as I changed lanes in front of large truck. Fortunately, there was a pull-out on the left side of the road. If I had not been able to quickly pull over, the truck would have likely collided with my car. Turning of the engine and restarting it temporarily cleared the problem. It would reoccur whenever I used full throttle and the engine hit 5000 RPM. The problem turned out to by a sticky super-charger bypass valve. It is a well known problem, so much so that the dealer always have the parts in stock. …”

NHTSA complaint #10215106, filed 2008-01, 36,000 miles

“On 13 june 2011 a power steering fan shorted on my dauhters 2002 Mini Cooper S causing the radiator fan to stop. This caused the car to overheat. On 14 june 2011 car was repaired by a Mini cooper dealer after being towed. Parts replaced are fan housing with fan, fan with protecting grille, wiring set for power supply, cable strap. Power steering fan seized causing cooling fans not to work. Dealer replaced wiring harness (updated) to keep power steering fan and cooling fans seperate (as told by service rep). Old parts where not kept. This happened once.”

NHTSA complaint #10407514, filed 2011-06, 54,327 miles

“Several, the air bag warning light has illuminated more then ten different times, each time it was repaired by the dealer (westchester bmw/westchester Mini) the last fix was after the normal warranty had expired and required much fuss to get it repaired for free. The power steering pump suddenly stopped working while driving on the highway. …”

NHTSA complaint #10188190, filed 2007-04

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
201113%
2010610%
20091513%
20084326%
20077932%
2006158%
200583%
200431%
2003105%
200256%

Other parts of the 2002 MINI Cooper S

Steering
57 complaints
Air bags
13 complaints
Electrical system
9 complaints
Brakes
3 complaints
Seats
3 complaints
Latches, locks and linkages
2 complaints
Body and structure
2 complaints
Visibility (wipers, defrost, mirrors)
2 complaints
Engine
1 complaints
Other or unknown
1 complaints
Seat belts
1 complaints
Transmission and drivetrain
1 complaints

← All problems reported for the 2002 MINI Cooper S

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology