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Recall campaign04V607000

Recall 04V607000: 2005 Harley-Davidson Sportster and 3 other models

Fuel system, gasoline › Carburetor system
Report received
Dec 23, 2004
Manufacturer
Harley-davidson motor company
Potentially affected
9,501vehicles
Model years
2005

Check your own vehicle. A recall applies only to vehicles within the affected build range. Enter your VIN at nhtsa.gov/recalls. Recall repairs are free at a franchised dealer.

What NHTSA recorded

Certain motorcycles may have been produced with defective fuel shut-off valves. The functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.

Possible consequence

If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. This could lead to the driver running out of gas without warning, increasing the risk of a crash.

Remedy

Dealers will inspect the fuel valve and replace it, if necessary. The recall began february 7, 2005. Owners should contact harley-davidson at 1-414-342-4080.

Affected model years

Pages for each model year show complaints, parts, mileage and other recalls.

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.