Recall 25V567000: 2020–2021, 2023, 2025 MCI J4500
- Report received
- Aug 29, 2025
- Manufacturer
- Motor Coach Industries
- Potentially affected
- 59vehicles
- Model years
- 2020–2021, 2023, 2025
Check your own vehicle. A recall applies only to vehicles within the affected build range. Enter your VIN at nhtsa.gov/recalls. Recall repairs are free at a franchised dealer.
What NHTSA recorded
Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Possible consequence
A battery module that overheats increases the risk of a fire.
Remedy
MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.
Affected model years
Pages for each model year show complaints, parts, mileage and other recalls.
- 2020 MCI J45000 complaints
- 2021 MCI J45000 complaints
- 2023 MCI J45000 complaints
- 2025 MCI J45000 complaints
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.