2002 Saab 9-5 Fuel system Problems
- Complaints
- 9about this part
- Share
- 14%of 65 total for the year
- Median mileage
- 66,500miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 9 complaints about the fuel system of the 2002 Saab 9-5, 14% of the 65 complaints for this model year. Where a mileage was given, the median is 66,500 miles. 2 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Driving on highway, pressure line from fuel tank came loose and started spraying gas all over the underside of the vehicle. Stream of drips on highway alerted a passing motorist who flagged us down. Lost 5 gallons of gas in just a couple of minutes. Had to pull over and call for roadside assistance. Evacuated car due to large pools of gas under vehicle and drips near hot exhaust pipes. Technician discovered fuel line loose after looking inside port from under back seat. No evidence of any breakage or other issues -- the line simply came loose and was easily re-attached. …”
NHTSA complaint #10183329, filed 2007-02, 70,500 miles“Fuel system, gasoline:delivery:hoses, lines/piping, and fittings summary: driving on highway, pressure line from fuel tank came loose and started leaking massive amounts of gas all over the underside of the vehicle and street. Stream of fuel on highway alerted driver. Lost unknown amount of gallons of gas quickly . Had to pull over and call for tow truck to take to nearest facility. I evacuated the car due to large amounts of gas under vehicle and streams of fuel near hot exhaust pipes. Technician discovered fuel line had come loose after looking inside port from under back seat. …”
NHTSA complaint #10200050, filed 2007-08, 77,314 miles“The contact owns a 2002 Saab 9-5. While driving the contact smelled gas and pulled the vehicle off the road. The contact inspected the vehicle, and found a large gas leak due to the fuel line loosening from the pipe. The vehicle was repaired, and the contact felt the failure was a safety risk. The current mileagewas 29,500, and failure mileage was 29,470.”
NHTSA complaint #10187155, filed 2007-04, 29,470 miles“The contact owns a 2002 Saab 9-5. The contact recently received a recall letter regarding the fuel pump retaining tabs. He stated that the only local Saab dealer in his area is no longer servicing Saab, and the next closest dealer is 151 miles away. He does not want to drive his vehicle that far because it may fail or have a negative effect due to the recall. No failures have occurred at this time. The current and failure mileages were 35,000.”
NHTSA complaint #10193694, filed 2007-06, 35,000 miles“The contact owns a 2002 Saab 9-5 arc. While driving 20 MPH, the engine misfired and the contact noticed a burning smell. Approximately ten minutes after she parked the vehicle, there were flames coming from the rear of the vehicle near the fuel tank. The flames engulfed the vehicle and caused damaged to the trees and driveway. The fire destroyed the vehicle. As of december 5, 2007, the insurance company or manufacturer had not inspected the vehicle. …”
NHTSA complaint #10210874, filed 2007-12, 66,500 milesRelated recalls
- 07V087000Mar 7, 2007On certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.Covers: Saab 9-5 2001–2005, 9-3 2002–2003, 9-3 Convertible 2000
Related service bulletins
- 11004761Jun 28, 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or…
- 10176607May 8, 2020This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank…
- 10019954May 17, 2006Fuel tank baffles coming loose.
Fuel system: other model years
Other parts of the 2002 Saab 9-5
33 complaintsEngine cooling
13 complaintsOther or unknown
3 complaintsSeat belts
3 complaintsTransmission and drivetrain
3 complaintsAir bags
2 complaintsSteering
2 complaintsVehicle speed control
2 complaintsExterior lighting
1 complaintsLatches, locks and linkages
1 complaintsSeats
1 complaintsBody and structure
1 complaints
← All problems reported for the 2002 Saab 9-5
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology