2005 Saturn Ion Body and structure Problems
- Complaints
- 10about this part
- Share
- 2%of 573 total for the year
- Median mileage
- 28,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 10 complaints about the body and structure of the 2005 Saturn Ion, 2% of the 573 complaints for this model year. Where a mileage was given, the median is 28,000 miles. 2 of these say a crash was involved and 1 a fire, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I believe that the power steering issue (recalled recently and received letter) caused my vehicle to be very hard to control on a downslope hill at 12 MPH coming up to red light. My car went from the right lane to the left land of 4 lane street and I hit car in front of me. Now, having received information today about the power steering recall, I have an appt. …”
NHTSA complaint #10625771, filed 2014-08, 17,000 miles“Metal fatigue on passenger car door of Saturn ION quad coupe redline, where hinge attaches: the problem occurred over a period of 2 years during which time I would open and close the door each day a minimum of 10-12 times to strap my infant into his carseat. The door metal cracked and began to separate from the rest of the metal, to the point where the door is read to drop off the hinge. I brought the vehicle to a GM dealer in response to a recall on the catalytic converter, at which time I requested them to look at the door. The dealership had never seen anything like it. …”
NHTSA complaint #10328072, filed 2010-04, 28,000 miles“I purchased a 2005 Saturn ION with 32 miles on it july 11, 2005. On september 22, 2005 while driving my daughter to school in the rain, the car stalled and began to fill with water from the floor up. I had it towed to the dealer for repair and was told the left fron sunroof drain hose was plugged. They said this caused an electrical problem which caused the stall. The service dept. Said they cleaned the drain hose and all was ok. Well, we had a heavy rain, not the first since 11/2005, on august 18, 2007. I was able to start the car, but it stalled right away. …”
NHTSA complaint #10200200, filed 2007-08, 33,000 miles“2-02-07 key stuck in ignition...car would not turn off.... Ignition replaced 33,316 miles 01-14-08 transmission replaced 50,728 miles 12-20-08 car wouldn't start...clutch switch replaced 50,728 miles 8-26-08 sun roof drain clogged $199.88 59,893 miles 8-10-09 car would not start..replaced ignition switch 2nd time 72,615 miles car was bought new off lot in 2005... Towed 4 times in 4years!”
NHTSA complaint #10282805, filed 2009-09, 33,316 miles“Vehicle was delivered to local car dealership for GM factory warranty recalls. The car was being driven by two service technicians when the vehicle ignited in the trunk and rear seat area. The fire department determined that the cause of the fire were the rear break lines that had sagged onto the exhaust system. Service technicians were unaware of the work to be done on the vehicle. The vehicle was supposed to receive NHTSA recalls 14v047, 14v171, and 14v153. None of the recalls were furnished while in the possession of the car dealership and could possibly have contributed to the fire.”
NHTSA complaint #10637299, filed 2014-09, 190,000 milesRelated service bulletins
- 10213818May 31, 2022This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint…
- 10197294May 12, 2021This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint…
- 10123211Oct 2, 2017This Preliminary Information communication provides information to the technician about vehicles that have a loud tick or rattle noise under the hood at all operating conditions…
Body and structure: other model years
Other parts of the 2005 Saturn Ion
265 complaintsElectrical system
227 complaintsAir bags
34 complaintsExterior lighting
31 complaintsTransmission and drivetrain
28 complaintsFuel system
27 complaintsEngine
22 complaintsOther or unknown
20 complaintsVehicle speed control
18 complaintsEngine cooling
15 complaintsBrakes
9 complaintsElectronic stability control
6 complaints
← All problems reported for the 2005 Saturn Ion
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology