2006 Saturn Ion Technical Service Bulletins

736 technical service bulletins (TSBs) are on record for the 2006 Saturn Ion. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10139039May 13, 2013Equipment, Electrical system, Engine cooling. This informational bulletin provides a revision for 06-00-89-026J to add the 2014 model year and update the labor operations.
• 10139037May 10, 2013Tires, Equipment. This informational bulletin provides a revision for 09-03-16-002A to add model years, add the current Global Labor Time Code and update the tool reference information.
• 10139036May 10, 2013Equipment, Transmission and drivetrain. This informational bulletin provides a revision for 09-07-30-018C to add the 2014 model year and update the Labor Operation.
• 10139026May 7, 2013Equipment, Electrical system. This informational bulletin is a revision for 10-00-89-005B to add the 2014 model year and labor codes.
• 10139025May 6, 2013Equipment, Electrical system. This informational bulletin is a revision for 07-00-89-037E to add the 2014 model year and to update the labor operation under Courtesy Transportation Warranty Transaction Submission.
• 10113074May 2, 2013Electrical system, Equipment. This Preliminary Information communication provides information to the technician that after replacing the Instrument Panel Cluster the exchange center is unable to program the actual mileage on the odometer or the actual mileage is unknown. Dealer will need to follow dealer to the General Motors service policies and procedures manual section 3.2.4 odometer servicing.
• 10139033May 1, 2013Equipment. This informational bulletin is a revision for 03-06-03-004G to add the 2014 model year and update the Labor Operation.
• 10130652Apr 25, 2013Equipment. This technical bulletin provides Warranty Administration - New Labor Codes information.
• 10130645Apr 19, 2013Equipment. This technical bulletin provides a revision of 13-00-89-004 to update car issues information for reference information/bulletin PI0746C.
• 10112988Apr 19, 2013Equipment. This Preliminary Information communication provides information to the technician about vehicles that have at times the XM Traffic or Weather for the local area takes several minutes to update and may read "NO DATA" or "UPDATING" during that time. Technician should be advised that Traffic and Weather data from local reporting stations and then send the updated info process may take up to 24 minutes.
• 10114145Apr 18, 2013Fuel system. 09275B - Special Coverage (revised coverage limit). The plastic supply or return port on the modular reservoir assemby (MRA) may crack. If either of these ports develop a crack, fuel will leak from the area. A fuel odor may be noticed while the vehicle is being driven or after it is parked. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected. If…
• 10060439Apr 18, 2013Fuel system. Summary to be provided on a future date.
• 10130627Apr 11, 2013Equipment. This technical bulletin provides a revision of 99-04-20-002G to add 2013-2014 model years.
• 10130619Apr 8, 2013Equipment. This technical bulletin provides a revision of 10-00-89-017Z to include updated information.
• 10130611Apr 3, 2013Equipment. This preliminary information bulletin is for information on COAX Repair Kit Availability. Revised from PI0572A
• 10254240Apr 1, 2013Equipment. Information on COAX Repair Kit Availability.
• 10250091Apr 1, 2013Fuel system. Special Coverage Adjustment ? Fuel Odor or Spotting on Ground ? Replace Fuel Pump Module
• 10246578Apr 1, 2013Fuel system. Special Coverage Adjustment ? Fuel Odor or Spotting on Ground ? Replace Fuel Pump Module
• 10069875Apr 1, 2013Fuel system. Summary to be provided on a future date.
• 10134681Mar 26, 2013Equipment. This warranty administration bulletin provide policy information on clarification of use-dealer empowerment labor operations and customer enthusiasm.
• 10112935Mar 25, 2013Electrical system. This Preliminary Information communication provides information to the technician about vehicles that have an OnStar system that will not power up. Technician should turn off the ignition and cancel retained accessory power. After the vehicle has powered down, remove power to the OnStar module for five minutes. After the power has been removed for five minutes, if the OnStar system is working release the vehicle.
• 10134672Mar 22, 2013Seats. This informational bulletin provides information on the proper cleaning products for GM hard or plastic surfaces, seats carpet, vinyl.
• 10134671Mar 22, 2013Electrical system, Transmission and drivetrain, Equipment, Tires. This technical bulletin provides a procedure on aftermarket ALSL or DLC devices causing multiple issues due to suspected tampering.
• 10134652Mar 11, 2013Equipment. This informational bulletin provides information on fix it right for first time issues.
• 10134640Mar 4, 2013Wheels. This informational bulletin provides information on the appearance of chromed aluminum wheels due to chemical staining, pitting corrosion and/or spotted.
• 10245804Mar 1, 2013Equipment. Aftermarket ALDL or DLC Interface Devices Causing Multiple Issues
• 10112885Feb 26, 2013Equipment. This Preliminary Information communication advises the technician that a noise or a vibration in the vehicle that seems to be abnormal may not have been there when the vehicle was purchased. Technician should look for Non - General Motors aftermarket accessories installed on the vehicle that can cause these issues.
• 10114127Feb 19, 2013Electrical system, Fuel system. 12191 - Special Coverage. The plastic supply or return port on the fuel pump module may crack. If either of these ports develops a crack, fuel will leak from the area. The customer may notice a fuel odor while the vehicle is being driven or after it is parked. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected. If this condition occurs, dealers…
• 10059937Feb 19, 2013Fuel system. Summary to be provided on a future date.
• 10112857Feb 13, 2013Electrical system. This Preliminary Information communication advises the technician that, when testing any circuit for open or resistance, it is imperative that all related terminal pin fit and tension be checked when the test steps require disconnection of the connector or component, prior to any component replacement. Always use the recommended terminal test tool during these tests.
• 10245847Feb 1, 2013Fuel system. Special Coverage Adjustment ? Fuel Odor or Spotting on Ground ? Replace Fuel Pump Module
• 10133152Jan 28, 2013Equipment. This informational bulletin provides information on the replacement process for the product quality center.
• 10133151Jan 28, 2013Transmission and drivetrain. This informational bulletin provides information for service agents not required to contact product quality center for CNG, LPG or gasoline engine, transmission and/or transfer case.
• 10133149Jan 28, 2013Electrical system. This technical bulletin provides a procedure on suspected tampering due to aftermarket ALDL or DLC interface devices causing multiple issues.
• 10133147Jan 28, 2013Tires. This informational bulletin provides information on tire radial force variation.
• 10133125Jan 14, 2013Equipment. This informational bulletin provides information on a update for the Electronic Component Exchange Program (U.S. and Canada Only)
• 10112700Jan 4, 2013Engine. This Preliminary Information communication provides information to the technician about vehicles that have a loud tick or rattle noise under the hood at all operating conditions. Technician will need to check the lower and oil pressure to the upper end oil pressure. Technician will need to inspect the oil feed orifice in the cylinder head. Technician will clean out and debris found in the orifice.
• 10138538Dec 20, 2012Engine cooling. This informational bulletin provides information on the proper oils to use on GM vehicles including information regarding the differences of the Dexos oils.
• 10113849Dec 20, 2012Engine cooling. This informational bulletin provides information on the proper oils to use on GM vehicles including information regarding the differences of the Dexos oils.
• 10138541Dec 17, 2012Equipment. This warranty administration bulletin provides information on the Clarification of Use for Dealer Empowerment Labor Operations and Customer Enthusiasm
• 10113843Dec 17, 2012Equipment. This warranty administration bulletin provides information on the Clarification of Use for Dealer Empowerment Labor Operations and Customer Enthusiasm
• 10112664Dec 13, 2012Electrical system. This Preliminary Information communication provides information to the technician about vehicles may have a no power or no connect concern. Technician will find that the OnStar led is red and Diagnostic Trouble Code U1500 is set. Technician will need to replace the Vehicle Communication Interface Module if the Station Identification number falls in the ranges 14,000,000 - 16,000,000 or 22,000,000 - 23,200,000.
• 10112641Dec 12, 2012Engine cooling. This Preliminary Information communication provides information to the technician that fluid contamination may be directed to one of the following testing centers according to the type of fluid needing testing. Dealer should send the correct fluid to the proper testing center.
• 10113837Dec 7, 2012Equipment. This informational bulletin provides a list off all the issues revolving around new vehicles for a one stop place to find growing concerns around them.
• 10126163Nov 30, 2012Electrical system. This informational bulletin provides information regarding the aftermarket device interference with onstar diagnostic service.
• 10126171Nov 28, 2012Equipment. This informational bulletin provides a step by step procedure on how to properly use the GM chemicals to eliminate unwanted odors in vehicles and which products to use for each application.
• 10112608Nov 28, 2012Equipment. This Preliminary Information communication provides information to the technician on how to diagnose and repair vehicles that may have an OnStar Turn-By-Turn Navigation the system that is inoperative. Technician verifies there are no Diagnostic Trouble Codes are present in the Antilock Braking System and Vehicle Communication Interface Module of the vehicle. If no Diagnostic Trouble Codes found call OnStar using…
• 10112607Nov 28, 2012Equipment. This Preliminary Information communication provides information to the technician about vehicle that may have an OnStar system that has progression tones when pressing the blue or red button. Technician will need to call General Motors Technical Assistance Center with the scan tool data from the OnStar system.
• 10126191Nov 26, 2012Transmission and drivetrain. This informational bulletin provides a description of the proper wheel installation and proper wheel torque techniques used to install wheels onto vehicles
• 10126192Nov 20, 2012Equipment. This warranty administration bulletin provides information regarding customer concerns not duplicated and which labor operations to claim when the concern cannot be duplicated. Also provides information on how to submit claims within the global warranty managment.

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