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Engine coolingPart report

2005 Saturn Relay Engine cooling Problems

Complaints
2about this part
Share
2%of 91 total for the year
Median mileage
61,967miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 2 complaints about the engine cooling of the 2005 Saturn Relay, 2% of the 91 complaints for this model year. Where a mileage was given, the median is 61,967 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I have a problem with the ABS/traction control light coming on and the braking system will not opererate properly. There has been a few times where the brakes will not stop the vehicle properly or have locked up a couple of times. We also had to replace the EGR valve do to a code 0414/0414. We also had to replace the PCM because the system locked up and deleted all the codes causing the engine to fail to start while tring to update the PCM to recognize the new EGR. I also have proplems with the lights flickering and dimming all the time. …”

NHTSA complaint #10392413, filed 2011-03, 111,934 miles

“There is a definite problem with either the engine or the electrical system on the 2005 Saturn Relay. We have been to dealerships and complained about these problems, but they have brushed us off by saying that it could be the weather, and they did not see any problem. The car actually goes down in rpms and the whole dashboard and lights dim when in idle. Also, the idle is very rough. This should be looked at since after doing some research on some web sites there are many people with the same exact problem with this vehicle and they are also been given many different answers. …”

NHTSA complaint #10148828, filed 2006-01, 12,000 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
200615%
200522%

Other parts of the 2005 Saturn Relay

Brakes
41 complaints
Electrical system
24 complaints
Body and structure
10 complaints
Latches, locks and linkages
9 complaints
Other or unknown
8 complaints
Exterior lighting
7 complaints
Fuel system
6 complaints
Electronic stability control
4 complaints
Suspension
4 complaints
Transmission and drivetrain
4 complaints
Steering
3 complaints
Tires
3 complaints

← All problems reported for the 2005 Saturn Relay

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology