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Engine coolingPart report

1996 Saturn SL Engine cooling Problems

Complaints
63about this part
Share
22%of 287 total for the year
Median mileage
82,728miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 63 complaints about the engine cooling of the 1996 Saturn SL, 22% of the 287 complaints for this model year. Where a mileage was given, the median is 82,728 miles. 2 of these say a crash was involved and 2 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“In summer of 2002, I paid over $1500 to have a head gasket repaired on my Saturn. Last thursday, the car was having the same issues and it was determined that it has a cracked engine cylinder. This is an item on a TSB issued from Saturn, I realized today. Now I am facing over $2000 to have the cylinder replaced, putting my total cost for repairs over $3700 on an issue that Saturn has been aware of for some time, yet never notified its customers.”

NHTSA complaint #10072509, filed 2004-05, 93,000 miles

“I replaced my brakes and rotors today. The mechanic wanted to show me the mess that they were. I looked at them and he pointed out how unusually destroyed the inside pads are. He said he rarely sees anything that bad. The horn works when it wants to. The key gets stuck in the ignition and some days I really have to work hard to get it out or get the steering wheel to release so I can turn the key. Also the exhaust system is just hanging on before the rust overruns it.”

NHTSA complaint #10041569, filed 2003-10, 97,770 miles

“I purchased my Saturn sl2 new in 1996. After 70,000 miles it started using an inordinate amount of oil. Oil consumption started to eclipse 1 qt. For every 500 miles. My oil change service said Saturn engines were notorious for bad rings. I took to Saturn dealership. They wanted several thousand dollars for a new engine. I replaced engine with a Saturn engine with 23,000 miles. After another 40,000 miles the replacement engine exhibited the exact same behavior. I now need to purchase a third engine.”

NHTSA complaint #10005654, filed 2003-02, 70,000 miles

“My wife and I own a 1996 Saturn sl1 with 69001 miles on it. I notice that oil was in the coolant reservoir. Contacted Saturn of corpus christi and asked if they had an idea of the problem. Maybe a bad head gasket and gave me an estimate of $840 plus $2.30/mile to tow it in. Living outside of beeville 65 miles away a total of 13o miles. Contacted my mechanic told him the problem and he gave me an estimate of $900 saving on towing fee, I went to him. He looked at it and told me that my cylinder head was also cracked. …”

NHTSA complaint #10065665, filed 2004-04, 69,001 miles

“Purchased the Saturn sl1 in sept 24 of 2004 with 94,32 0miles. I had the oil changed that very same day. I 've kept up on all fluids and service religiousily. At 96910 miles the car would not go into 1st, 3rd or reverse without force. On 9/10/03 I had the clutch replaced and the slave cable. Then is when it started having problems overheating, mechanic did two diffrent diagnostic test both came back with no conclusions. The car still heats up everyday ,but I have no other car to drive. There is no power in the car now and the oil is sludge filled. …”

NHTSA complaint #10090484, filed 2004-09, 96,910 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
20021612%
20011816%
20003423%
19994525%
19982817%
19973817%
19966322%
19956719%
19943813%
19933017%
19922420%
199127%

Other parts of the 1996 Saturn SL

Brakes
44 complaints
Electrical system
40 complaints
Transmission and drivetrain
37 complaints
Steering
20 complaints
Air bags
18 complaints
Vehicle speed control
17 complaints
Visibility (wipers, defrost, mirrors)
16 complaints
Seats
15 complaints
Tires
13 complaints
Body and structure
12 complaints
Fuel system
8 complaints
Suspension
8 complaints

← All problems reported for the 1996 Saturn SL

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology