2005 Sprinter 3500 Technical Service Bulletins

63 technical service bulletins (TSBs) are on record for the 2005 Sprinter 3500. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10220840Mar 31, 2021Transmission and drivetrain. Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage.
• 10190682Mar 12, 2021Engine cooling. Emissions Recall T21 Reprogram Engine Control Unit
• 10229256Jul 22, 2020Electrical system. KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
• 10221686Jul 22, 2020Electrical system. KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
• 10175743Apr 30, 2020Body and structure, Equipment. Disinfectant Solution Recommended for COVID-19
• 10175735Apr 22, 2020Equipment, Electrical system. Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
• 10171648Jan 21, 2020Engine. Check engine light on and fault codes P3005A9, P3005FF, P30074B in CDI Control Unit
• 10220101Nov 20, 2019Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10220099Nov 20, 2019Body and structure. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10220097Nov 20, 2019Equipment, Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10169249Nov 20, 2019Equipment, Body and structure. Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
• 10169247Nov 20, 2019Equipment. Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
• 10169245Nov 20, 2019Body and structure. Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
• 10160728Apr 25, 2019Transmission and drivetrain, Engine. Noise on propeller shaft/rear axle from approx. 25mph
• 10154027Jan 30, 2019Engine. Engine running complaints - Fault code P062700 current and/or stored in FSCU (N118)
• 10154011Jan 8, 2019Fuel system. Fuel Injector Electrical Fault With Fault Codes
• 10154003Dec 14, 2018Equipment. Status of Parts Ordering - Sprinter
• 10149797Oct 27, 2018Transmission and drivetrain. Noise on propeller shaft/rear axle as from 35mph
• 10151958Jul 23, 2018Transmission and drivetrain, Fuel system. Automatic transmission housing cracked - Consequential damage due to cracked diesel particulate filter bracket
• 10151950Jul 20, 2018Equipment. Status of Parts Ordering - Sprinter
• 10151937Jul 6, 2018Equipment. Status of Parts Ordering - Sprinter
• 10144287Jun 14, 2018Equipment. Transport mode active/transport mode cannot be deactivated
• 10144148May 11, 2018Equipment. Status of Parts Ordering - Sprinter
• 10124132Oct 27, 2017Equipment. 14CSA23 CSC Announces ?Tech Tips? ? DDCSN
• 10158352Oct 20, 2017Equipment. Status of Parts Ordering - Sprinter
• 10158242Sep 15, 2017Equipment. Status of Parts Ordering - Sprinter
• 10158241Sep 8, 2017Equipment. Status of Parts Ordering - Sprinter
• 10158240Sep 1, 2017Brakes, Equipment. Status of Parts Ordering - Sprinter
• 10158304Jul 28, 2017Equipment. Status of Parts Ordering - Sprinter
• 10158303Jul 14, 2017Equipment. Status of Parts Ordering - Sprinter
• 10158248Jul 6, 2017Transmission and drivetrain. 447 Metris does not shift out of Park
• 10158228Jun 30, 2017Equipment. Status of Parts Ordering - Sprinter
• 10158181Jun 30, 2017Suspension. Ball joint check on front axle
• 10158227Jun 23, 2017Transmission and drivetrain. Status of Parts Ordering - Sprinter
• 10158222Jun 21, 2017Seat belts. Seat belt does not roll up correctly
• 10158175Jun 21, 2017Fuel system, Engine. Exhaust gas recirculation (EGR) valve leaking or not closing properly
• 10158179Jun 19, 2017Suspension. Creaking noises at front spring at low outside temperatures
• 10158226Jun 16, 2017Equipment, Air bags. Status of Parts Ordering - Sprinter
• 10158178Jun 12, 2017Electrical system. ESM (electronic selector lever module) fault 0002 "Undervoltage"
• 10158225Jun 9, 2017Equipment, Transmission and drivetrain, Fuel system. Status of Parts Ordering - Sprinter
• 10158223Jun 9, 2017Air bags. SRS Lamp Illuminated
• 10158220Jun 9, 2017Body and structure. Installation position of fender liner twisted at rear
• 10158210Jun 9, 2017Equipment. Sliding door in partition wall cannot be locked in open position
• 10158201Jun 9, 2017Electronic stability control, Exterior lighting. ESP indicator lamp active, fault code C007500 in ESP control unit
• 10158218Jun 5, 2017Visibility (wipers, defrost, mirrors). Noise from area of blower motor with climate control switched on
• 10158204Jun 5, 2017Electrical system, Lane departure. Signal tone of Parktronic system (PTS) too quiet
• 10158224Jun 2, 2017Equipment. Status of Parts Ordering - Sprinter
• 10158188Jun 2, 2017Lane departure. Lane Keeping Assist: Fault message in instrument cluster, function not available.
• 10158176Jun 1, 2017Engine. Engine oil level above max, oil indicator light on
• 10135690May 12, 2016Engine cooling. OM651 Exhaust Bracket Cracking

← All problems reported for the 2005 Sprinter 3500