2002 Volkswagen Beetle Technical Service Bulletins

185 technical service bulletins (TSBs) are on record for the 2002 Volkswagen Beetle. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10242397Jun 17, 2013Electrical system, Fuel system, Transmission and drivetrain, Visibility…. VW Elsa Newsletter
• 10238601Jun 14, 2013Transmission and drivetrain. 09A Transmission -- Replacing Transmission
• 10238596Jun 14, 2013Electrical system, Equipment. Be aware that there are 2 suppliers for the TDI glow plugs-Bosch and Beru. When replacing the glow plugs make sure that you do not mix stock. The vehicle must have all the same supplier or DTC P0380 (Glow Plug Monitoring) may set.
• 10125836Jun 14, 2013Engine cooling. Tech Tips (Equipped with ALH TDI Engine - Glow Plug Replacement Tip): This document informs that there are 2 suppliers for the TDI glow plugs-Bosch and Beru. When replacing the glow plugs make sure that you do not mix stock. The vehicle must have all the same supplier
• 10125833Jun 14, 2013Transmission and drivetrain. Tech Tips (Vehicles with 09G or 09A Transmission -- Replacing Transmission): This document informs If you replace one of these transmissions, check ETKA to see if you must also replace the Transmission Control Module (TCM) at the same time. In some instances the new transmission will require an updated TCM.
• 10125853Jun 13, 2013Equipment. Beetle Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
• 10243066May 13, 2013Equipment. VW Elsa Newsletter
• 10242404May 13, 2013Other or unknown. VW Elsa Newsletter
• 10238960Apr 8, 2013Other or unknown, Engine cooling, Fuel system. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10238959Apr 8, 2013Other or unknown, Engine cooling, Fuel system. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10242399Mar 4, 2013Equipment, Fuel system, Body and structure, Electrical system. VW Elsa Newsletter
• 10239403Mar 1, 2013Electrical system. If key blade is found to stick or bind when opening or closing, check position of roll pin that secures key blade to mechanism. If roll pin is sticking out on either side (as shown below), do not replace key. Instead, use appropriate sized punch and hammer to drive in the roll pin so that it is flush with edge of mechanism.
• 10125635Feb 22, 2013Equipment. Tech Tips (Technician Helpline Vehicle Check Sheets): When it becomes necessary to open a VW Technician Helpline VTA case while performing diagnosis for a diesel particulate filter, manual transmission repair, or turbocharger concern, it is recommended to complete the related worksheet/check sheet before calling. This document informs where Worksheets/Check Sheets are available on ServiceNet.
• 10157655Oct 25, 2012Body and structure, Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10156059Oct 25, 2012Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10253204May 6, 2012Other or unknown, Visibility (wipers, defrost, mirrors). Customer States Windshield Wipers Streak or Smear
• 10043602Feb 10, 2012Engine cooling. Volkswagen: gasoline engines have rough idle, have significant loss of power or stalling with reduced performance.
• 10253213Feb 14, 2011Exterior lighting, Other or unknown. Exterior Lights, Moisture Accumulation
• 10239590Feb 14, 2011Exterior lighting. Exterior Lights, Moisture Accumulation
• 10036493Sep 30, 2010Other or unknown. Volkswagen: child restraint latch guidance fixture; compliance with fmvss 225 (usa only). Update to existing technical bulletin. No production change required. All models.
• 10036467Aug 9, 2010Exterior lighting, Electrical system. Volkswagen: headlights may intermittently dim slightly at idle. The headlamps or inside lights intermittently dim slightly at idle speed. At idle speed the alternator voltage can fluctuate, as the alternator cannot fully compensate the fluctuations. Golf & wagon gti, new beetle & convertible, eos, jetta & wagon & sportwagon, rabbit, r32, tiguan.
• 10035204Aug 9, 2010Electrical system, Exterior lighting. Volkswagen: headlights may intermittently dim slightly at idle. At idle speed the alternator voltage can fluctuate, as the alternator cannot fully compensate the fluctuations. Some electric consumers come on in cycles or have no constant current consumption, which amplifies this effect. The load condition of the vehicle battery can also influence this effect. Models golf, gti, new beetle & convertible, eos, jetta…
• 10036496Aug 1, 2010Engine cooling, Electrical system. Volkswagen: gasoline engine vehicles inspect, and if necessary, replace ignition coils. Vehicles affected by this action may have ignition coils that could malfunction under certain conditions. Models passat and wagon; golf; gti; jetta and wagon; new beetle and convertible; phaeton; eos; rabbit, etc.
• 10252204Jul 23, 2010Visibility (wipers, defrost, mirrors), Engine cooling. Air Conditioning Does not Operate
• 10237700Jul 23, 2010Electrical system, Brakes. For concerns of no or intermittent A/C operation where pressure diagnosis does not lead to a cause, be sure to check the N25 A/C clutch coil. The fan control module may send a brief voltage signal to the clutch and then shut it off due to an open or high resistance in the coil circuit. The coil resistance should be between 3.5 and 4.5 ohms. If the reading is high or low when checked at the fan module, be sure to…
• 10124477Jul 23, 2010Equipment. Tech Tips (Air Conditioning Does not Operate): This document informs of concerns of no or intermittent A/C operation where pressure diagnosis does not lead to a cause, be sure to check the N25 A/C clutch coil. The fan control module may send a brief voltage signal to the clutch and then shut it off due to an open or high resistance in the coil circuit. The coil resistance should be between 3.5 and 4.5 ohms.
• 10033216Jul 1, 2010Electrical system, Engine cooling. Volkswagen: (revised) vehicles may have ignition coils that could malfunction under certain conditions. If this happens, the malfunction indicator lamp (mil) will illuminated to let you know that vehicle may experience some deterioration in performance. In some cases, a malfunctioning ignition coil may cause a vehicle to exceed federal and/or california emissions standards. 2001-2007 passa/passat wagon. *pe updated…
• 10034069May 7, 2010Visibility (wipers, defrost, mirrors). Volkswagen service campaign: see document search button for owner letter. Inspect, clean and modify sunroof drains for certain volkswagen vehicles and revised maintenance schedule; sunroof drain inspection and cleaning. No models or model years listed. Csc letter was rec'd. *pe model and model years included. Updated
• 10033207Oct 28, 2009Electrical system, Engine cooling. Volkswagen: vehicles may have ignition coils that could malfunction under certain conditions. If this happens, the malfunction indicator lamp (mil) will illuminated to let you know that the vehicle may experience some deterioration in performance. In some cases, a malfunctioning ignition coil may cause a vehicle to exceed federal and/or california emissions standards. No models listed.
• 10026848Aug 28, 2008Engine cooling, Body and structure. Volkswagen: exhaust heat shield, replacement guidelines. Heat shields are to be inspected after completion o any type of repair to the underbody (exhaust system transmission, etc.), and if damaged, replaced.
• 10021315Jan 11, 2007Engine cooling. Dtc's p1297 (17705) or p1557 (17965) stored in dtc memory. This may be caused by intake hoses leaking (during boost conditions) due to incorrect torque on clamps or improper placement, worn or torn intake hoses.
• 10020720Apr 26, 2006Visibility (wipers, defrost, mirrors). Door windows, may seperate from window regulator clamps.
• 10018786Nov 29, 2005Engine cooling. Engine pre-heater installation. Calix.
• 10012457Jan 14, 2005Electrical system. Diagnostic trouble code (dtc) p1603 (18011) stored in dtc memory.
• 10011901Dec 3, 2004Engine cooling. Hybrid oil pan, installing.

← All problems reported for the 2002 Volkswagen Beetle