2005 Volkswagen Beetle Technical Service Bulletins

256 technical service bulletins (TSBs) are on record for the 2005 Volkswagen Beetle. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10243066May 13, 2013Equipment. VW Elsa Newsletter
• 10242404May 13, 2013Other or unknown. VW Elsa Newsletter
• 10238594May 10, 2013Electrical system. When diagnosing a generator charging concern, it is recommended to verify operation of the one way clutch located in the generator pulley (if equipped) before replacing generator assembly. To check the one way clutch, remove the belt from the generator pulley and use a trim removal tool to hold fan blades inside generator, as shown below. When attempting to turn pulley by hand with fan blades held, pulley should…
• 10243065May 6, 2013Equipment. VW Elsa Newsletter
• 10241285May 6, 2013Engine cooling. Engine, Misfire Diagnostic Aid
• 10238960Apr 8, 2013Other or unknown, Fuel system, Engine cooling. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10238959Apr 8, 2013Other or unknown, Fuel system, Engine cooling. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10253177Mar 27, 2013Other or unknown. Satellite Radio Overview
• 10239554Mar 27, 2013Equipment. Satellite Radio Overview
• 10243064Mar 25, 2013Equipment. VW Elsa Newsletter
• 10242402Mar 25, 2013Other or unknown. VW Elsa Newsletter
• 10241282Mar 15, 2013Engine cooling. Engine, Misfire Diagnostic Aid
• 10242400Mar 11, 2013Equipment, Visibility (wipers, defrost, mirrors), Electrical system, Engine…. VW Elsa Newsletter
• 10252220Mar 8, 2013Equipment. All Vehicles with Bluetooth Phone Kit Installed ? Streaming Audio from Phone to Radio
• 10052040Mar 8, 2013Engine cooling. Volkswagen: it is a normal occurrence for the electric coolant fans to continue to run after the ignition is switched off.
• 10242399Mar 4, 2013Electrical system, Equipment, Fuel system, Body and structure. VW Elsa Newsletter
• 10239403Mar 1, 2013Electrical system. If key blade is found to stick or bind when opening or closing, check position of roll pin that secures key blade to mechanism. If roll pin is sticking out on either side (as shown below), do not replace key. Instead, use appropriate sized punch and hammer to drive in the roll pin so that it is flush with edge of mechanism.
• 10125635Feb 22, 2013Equipment. Tech Tips (Technician Helpline Vehicle Check Sheets): When it becomes necessary to open a VW Technician Helpline VTA case while performing diagnosis for a diesel particulate filter, manual transmission repair, or turbocharger concern, it is recommended to complete the related worksheet/check sheet before calling. This document informs where Worksheets/Check Sheets are available on ServiceNet.
• 10050079Dec 3, 2012Engine cooling. Volkswagen:evaporative (evap) emission system, diagnostic trouble code diagnosis. Revised procedure developed to test evap system without fuel cap.
• 10157655Oct 25, 2012Body and structure, Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10156059Oct 25, 2012Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10157656Oct 24, 2012Body and structure, Equipment. Technical Bulletin (Hood, Under Hood Not Painted Body Color): The paint color and/or finish of the engine compartment and underside of hood may not match the exterior paint color of the vehicle. Depending on vehicle model and production plant, the color of the engine compartment and underside hood may not match the vehicle body color.
• 10156060Oct 24, 2012Equipment. Technical Bulletin (Hood, Under Hood Not Painted Body Color): The paint color and/or finish of the engine compartment and underside of hood may not match the exterior paint color of the vehicle. Depending on vehicle model and production plant, the color of the engine compartment and underside hood may not match the vehicle body color.
• 10157732Oct 1, 2012Electrical system. Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software updates, and technical bulletins.
• 10156127Oct 1, 2012Equipment, Electrical system. Body/Infotainment Module Software Updates: This document informs of various complaints that were addressed in software updates, and technical bulletins.
• 10253204May 6, 2012Visibility (wipers, defrost, mirrors), Other or unknown. Customer States Windshield Wipers Streak or Smear
• 10043602Feb 10, 2012Engine cooling. Volkswagen: gasoline engines have rough idle, have significant loss of power or stalling with reduced performance.
• 10041250Jun 6, 2011Transmission and drivetrain, Steering. Volkswagen: the gear box has a momentarily delay while accelerating.
• 10038665Feb 17, 2011Air bags. Volkswagen: air bag light is on with an internal trouble code stored. This could be a wiring problem.
• 10253213Feb 14, 2011Exterior lighting, Other or unknown. Exterior Lights, Moisture Accumulation
• 10239590Feb 14, 2011Exterior lighting. Exterior Lights, Moisture Accumulation
• 10038591Jan 28, 2011Electrical system, Engine cooling. Volkswagen service campaign: see document search button for owner letter. Engine software may cause the vehicle to exceed emissions standards.
• 10037805Dec 3, 2010Transmission and drivetrain. Volkswagen: warranty information for th e transmission valve body.
• 10036493Sep 30, 2010Other or unknown. Volkswagen: child restraint latch guidance fixture; compliance with fmvss 225 (usa only). Update to existing technical bulletin. No production change required. All models.
• 10036492Sep 22, 2010Electrical system. Volkswagen: update programming; engine runs rough on initial start at temperatures below-7%c (20%f). Software update and new injectors. Installing new injectors and engine control model update-programming (flashing) using software version management (svm). Models golf, jetta and wagon; new beetle.
• 10036467Aug 9, 2010Exterior lighting, Electrical system. Volkswagen: headlights may intermittently dim slightly at idle. The headlamps or inside lights intermittently dim slightly at idle speed. At idle speed the alternator voltage can fluctuate, as the alternator cannot fully compensate the fluctuations. Golf & wagon gti, new beetle & convertible, eos, jetta & wagon & sportwagon, rabbit, r32, tiguan.
• 10035204Aug 9, 2010Exterior lighting, Electrical system. Volkswagen: headlights may intermittently dim slightly at idle. At idle speed the alternator voltage can fluctuate, as the alternator cannot fully compensate the fluctuations. Some electric consumers come on in cycles or have no constant current consumption, which amplifies this effect. The load condition of the vehicle battery can also influence this effect. Models golf, gti, new beetle & convertible, eos, jetta…
• 10036496Aug 1, 2010Electrical system, Engine cooling. Volkswagen: gasoline engine vehicles inspect, and if necessary, replace ignition coils. Vehicles affected by this action may have ignition coils that could malfunction under certain conditions. Models passat and wagon; golf; gti; jetta and wagon; new beetle and convertible; phaeton; eos; rabbit, etc.
• 10033216Jul 1, 2010Electrical system, Engine cooling. Volkswagen: (revised) vehicles may have ignition coils that could malfunction under certain conditions. If this happens, the malfunction indicator lamp (mil) will illuminated to let you know that vehicle may experience some deterioration in performance. In some cases, a malfunctioning ignition coil may cause a vehicle to exceed federal and/or california emissions standards. 2001-2007 passa/passat wagon. *pe updated…
• 10034069May 7, 2010Visibility (wipers, defrost, mirrors). Volkswagen service campaign: see document search button for owner letter. Inspect, clean and modify sunroof drains for certain volkswagen vehicles and revised maintenance schedule; sunroof drain inspection and cleaning. No models or model years listed. Csc letter was rec'd. *pe model and model years included. Updated
• 10237716Nov 13, 2009Equipment. The streaming music feature on vehicles equipped with factory or dealer installed Bluetooth will be available only in certain instances. The vehicle must be equipped with the RCD 310 or RCD 510 (Premium 8) radios or the RNS 510 or RNS 315 navigation systems. The Bluetooth system must be either the UHV low (9W2), UHV?NAR (9W7 or 9ZR) factory installed systems or the Volk ? L dealer installed system.
• 10033207Oct 28, 2009Engine cooling, Electrical system. Volkswagen: vehicles may have ignition coils that could malfunction under certain conditions. If this happens, the malfunction indicator lamp (mil) will illuminated to let you know that the vehicle may experience some deterioration in performance. In some cases, a malfunctioning ignition coil may cause a vehicle to exceed federal and/or california emissions standards. No models listed.
• 10033210Sep 1, 2009Engine cooling, Transmission and drivetrain, Fuel system. Volkswagen: on some vehicles with 1.9 engine and manual transmission, the electronic control module (ecm) software for the emissions monitoring system can cause affected vehicles to exceed federal and/or california emissions standards. Inspect and, if necessary, update the ecm software. Models jetta, jetta wagon, golf and new beetle.
• 10026848Aug 28, 2008Engine cooling, Body and structure. Volkswagen: exhaust heat shield, replacement guidelines. Heat shields are to be inspected after completion o any type of repair to the underbody (exhaust system transmission, etc.), and if damaged, replaced.
• 10024627Mar 6, 2008Electrical system. Update programming, mil on or flashing, dtc p0420 stored in ecm.
• 10024403Jan 29, 2008Air bags. Airbag monitoring light on, passenger occupant detection system, dtc 02511 014 stored in memory.
• 10021966May 7, 2007Engine cooling. Rough on initial start at temperatures below 20 degrees f.
• 10021315Jan 11, 2007Engine cooling. Dtc's p1297 (17705) or p1557 (17965) stored in dtc memory. This may be caused by intake hoses leaking (during boost conditions) due to incorrect torque on clamps or improper placement, worn or torn intake hoses.
• 10020720Apr 26, 2006Visibility (wipers, defrost, mirrors). Door windows, may seperate from window regulator clamps.
• 10018786Nov 29, 2005Engine cooling. Engine pre-heater installation. Calix.

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