2005 Volkswagen Jetta Technical Service Bulletins

393 technical service bulletins (TSBs) are on record for the 2005 Volkswagen Jetta. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10122612Nov 25, 2014Body and structure. Technical Bulletin (Rocker Panel - Front Fender ? Corrosion): This document informs of Corrosion on contact surfaces of the front fender to rocker panel (side member). This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of the issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.
• 10122625Nov 14, 2014Electrical system. Tech Tips (Electro ? Steering - DTC 01309 008 ?No Communication with -J500-? is Stored in the ABS/ESP Module Only): This document informs If, after replacement of the steering rack, fault code 01309 008 is set in the ABS/ESP module only, follow the test plan in GFF for Driver Steering Recommendation (DSR) or channel 3 activation. If the test plan fails to clear the fault, follow the directions in this document…
• 10242358Oct 27, 2014Electrical system, Equipment, Engine cooling. VW Elsa Newsletter
• 10241345Oct 22, 2014Engine cooling, Electrical system. Electric Coolant Fans Continue to Run after Ignition is Switched OFF
• 10121619Oct 22, 2014Electrical system, Engine cooling. Technical Bulletin (Electric Coolant Fans Continue to Run after Ignition is Switched OFF): This documentation informs it is considered normal operation for the electric coolant fans to continue to run for up to 15 minutes after the ignition is switched off in gasoline engine applications, and up to 16 minutes in diesel engine applications. The production solution to service this issue is that no production change…
• 10238621Oct 10, 2014Wheels, Brakes. Use the following procedure to diagnose active wheel speed sensor complaints:
• 10121536Oct 10, 2014Fuel system, Equipment. Tech Tips (ECM Fault P1250 "Fuel Level Too Low" Will Not Clear): This document informs to clear static ECM fault P1250 "Fuel Level Too Low", add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10121171Oct 10, 2014Wheels. Tech Tips (Active Wheel Speed Sensor Diagnosis): This document informs of a procedure to diagnose active wheel speed sensor complaints.
• 10239541Sep 24, 2014Visibility (wipers, defrost, mirrors). Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)
• 10120316Sep 24, 2014Equipment. Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit): In cases where an air conditioning system component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and all debris or damage to the replacement components will result. Debris can be…
• 10120272Sep 19, 2014Electrical system. Tech Tips (Comfort Module (J393) or BCM (J519) Replacement): This document informs if a comfort or body control module is replaced during normal diagnosis, make sure the factory mode has been switched OFF. This can be accomplished by selecting guided function of either the J393 or J519 or control module OBD of J393 or J519 then selecting adaptation channel 99.
• 10239827Sep 10, 2014Electrical system. MIL ON, Secondary Air DTCs P2431, P2432, P2433 Stored in ECM Fault Memory
• 10252942Sep 5, 2014Equipment. Damage to Data Link Connector (DLC) from Aftermarket Devices (Cannot Communicate with Vehicle OBD System)
• 10237766Sep 5, 2014Electrical system. The DLC is intended for use with diagnostic scan tools and by emissions testing stations. However, aftermarket devices (i.e., drive data recorders) that connect to the DLC have now become available.
• 10241340Sep 2, 2014Engine. Engine Oils Which Meet Volkswagen Oil Quality Standard VW 502 00/505 00/505 01 and VW 504 00/507 00
• 10120329Sep 2, 2014Engine. Technical Bulletin (Engine Oils Which Meet Volkswagen Oil Quality Standard): This document informs of a sample list of products generally available in the North American market that meet the Volkswagen Oil Quality Standard
• 10241749Aug 29, 2014Equipment. Quick Reference Update Guide
• 10238954Aug 29, 2014Engine cooling, Fuel system. Use the diagram below to test the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234. This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the new Common Rail Style Diesel Engines.
• 10124482Aug 29, 2014Fuel system, Engine cooling. Tech Tips (TDI Engine - N75 Solenoid Valve Diagnosis): This document informs with graphical aid the testing of the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234. This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the new Common Rail Style Diesel Engines.
• 10120284Aug 29, 2014Electrical system. Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the customer concerns about a vehicle
• 10241339Aug 22, 2014Engine cooling, Engine. Oil Consumption Measurement
• 10238976Aug 22, 2014Electrical system, Latches, locks and linkages, Body and structure. If a comfort or body control module is replaced during normal diagnosis, make sure the factory mode has been switched OFF. This can be accomplished by selecting the test plan through GFF or through Vehicle Self Diagnosis in adaptation channel 99.
• 10124480Aug 22, 2014Steering. Tech Tips (Electro - Steering issues): If, after replacement of the steering rack, fault code 01309 008 is set in the ABS/ESP module only, follow the test plan in GFF for Driver Steering Recommendation (DSR) or channel 3 activation. If the test plan fails to clear the fault, follow the directions in this document
• 10124479Aug 22, 2014Electrical system. Tech Tips (Comfort Module (J393) or BCM (J519) Replacement): This document informs If a comfort or body control module is replaced during normal diagnosis, make sure the factory mode has been switched OFF. This can be accomplished by selecting the test plan through GFF or through Vehicle Self Diagnosis in adaptation channel 99. Failure to deactivate factory mode will create a concern where the door locks will not…
• 10124471Aug 22, 2014Engine. Technical Bulletin (Oil Consumption Measurement): Customer states oil consumption is higher than the Volkswagen oil consumption standard of up to 0.5 quarts per 600 miles, or 0.5 liters per 1000 km. In order to provide effective lubrication and cooling of internal engine components, all internal combustion engines consume a certain amount of engine oil. Oil consumption varies from engine to engine and may change…
• 10250697Aug 21, 2014Vehicle speed control. Driver?s Door Wiring Harness Limited Warranty Extension for MY 2005 or 2006 (A5) Jetta Vehicles (VIN range from 1K_5M000001 to1K_6M759703)
• 10239266Aug 21, 2014Electrical system, Body and structure. Driver?s Door Wiring Harness Limited Warranty Extension
• 10124444Aug 21, 2014Body and structure, Electrical system. Warranty Information (Driver's Door Wiring Harness Limited Warranty Extension for MY 2005 or 2006 (A5) Jetta Vehicles): This document informs of extended warranty options available for Jetta vehicles. It informs how to make a claim on service rendered for the extended warranty, and how to determine which vehicles are eligible
• 10238600Jul 4, 2014Transmission and drivetrain. Incorrect torque converter or flywheel/flexplate installation can result in transmission damage. When installing an engine, flywheel or transmission, please follow the installation procedures outlined in ELSA. For the flywheel/flexplate, please be certain the correct shim is installed between it and the crankshaft (reference VWIQ120). When installing a torque converter, press the torque converter hub through the…
• 10120207Jul 4, 2014Transmission and drivetrain. Tech Tips (Torque Converter/Flywheel/Flexplate installation): Incorrect torque converter or flywheel/flexplate installation can result in transmission damage. When installing an engine, flywheel or transmission, please follow the installation procedures outlined in ELSA. This document also contains advice on the installation of these devices
• 10238972Jun 6, 2014Tires, Wheels. The use of tire dressing gives your tires that shiny finish that completes the image of a clean (new) vehicle. There are many different tire dressing products available. When choosing a product please pay close attention to its contents. Always use a water based product.
• 10120155Jun 6, 2014Tires, Wheels. Tech Tips (All vehicles-Tire dressing for vehicle detailing): The use of tire dressing gives your tires that shiny finish that completes the image of a clean (new) vehicle. This document informs that The use of non-water based products will increase the risk of causing damage to painted surfaces. The document also gives graphical examples of the dame that can occur if non-water based products are used.
• 10253215Jun 4, 2014Exterior lighting, Other or unknown. Exterior Lights, Moisture Accumulation
• 10239592Jun 4, 2014Exterior lighting. Exterior Lights, Moisture Accumulation
• 10120169Jun 4, 2014Exterior lighting, Equipment. Technical Bulletin (Exterior Lights, Moisture Accumulation): This document informs of the Condensation and or water droplets visible on inside of exterior light lenses. The document also informs how to service the issue.
• 10243011May 19, 2014Visibility (wipers, defrost, mirrors), Exterior lighting, Electrical system. VW Elsa Newsletter
• 10238572May 9, 2014Equipment, Fuel system. Fault code P1297 may be set and fuel mixtures may go lean if the vehicle is driven under load or revved up and then returned to idle.
• 10124418May 9, 2014Engine. Tech Tips (Models with 1.8T Engine - Pressure Loss issues): Fault code P1297 may be set and fuel mixtures may go lean if the vehicle is driven under load or revved up and then returned to idle. This document informs of what to do should these systems occur.
• 10124367Apr 29, 2014Electrical system. Quick Reference Update Guide: This document informs of the corresponding software/hardware and disc availability to the customer concerns about a vehicle
• 10239534Apr 18, 2014Visibility (wipers, defrost, mirrors). HVAC, Unpleasant Odor
• 10124340Apr 18, 2014Equipment. Technical Bulletin (HVAC, Unpleasant Odor): Condensation, which is a normal condition in all A/C systems, can cause a musty odor. If the odor is noticeable in the vehicle when the engine is not turned on, the cause may be mold and mildew in the passenger compartment, and not be related to the A/C system. All other possible sources of the odor must be investigated before this document can be performed. This document…
• 10238970Apr 11, 2014Steering. If the steering rack is replaced on the above models for any reason, it is necessary to replace the steering harness as well. The new harness may be equipped with an extra connector. If all connections are made correctly, then it is necessary to remove that connector and tape the exposed wires back into the harness. Be sure to tape tightly in order to provide a water-tight repair.
• 10241266Apr 10, 2014Equipment. Squeaks, Rattles, Noise, Repair Materials
• 10124348Apr 10, 2014Equipment. Technical Bulletin (Squeaks, Rattles, Noise, Repair Materials): This doucment contains a list of components and applications developed to repair concerns of squeaks, rattles, noise and trim fit conditions.
• 10239270Apr 1, 2014Equipment. Volkswagen Warranty Policies and Procedures ? April 2014
• 10239533Mar 27, 2014Visibility (wipers, defrost, mirrors). HVAC, Unpleasant Odor
• 10124289Mar 27, 2014Equipment. Technical Bulletin (HVAC, Unpleasant Odor): Unpleasant odor is coming from Heating and Ventilation system. Odor mainly occurs after vehicle has been sitting (unused) at least 5 hours and within 20 to 60 seconds after vehicle is first started. Condensation is a normal characteristic in all A/C systems. If odor is noticeable continue to follow this document. Contaminants are effectively neutralized using the…
• 10241311Mar 26, 2014Engine cooling. Gasoline Quality
• 10124302Mar 26, 2014Engine. Technical Bulletin The use of contaminated gasoline, seasonal fuel changes (summer/winter fuel) or gasoline with a low content of deposit control additives may result in one or more of the following conditions: -Excessive accumulation of deposits on intake valves, intake manifold, fuel injectors and combustion chambers. -Engine runs rough after cold start. -Excessive engine cranking time. -Stumbles while driving…
• 10241342Mar 25, 2014Electrical system, Engine cooling. Electric Coolant Fans Continue to Run after Ignition is OFF

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