2002 Volkswagen Passat Technical Service Bulletins

204 technical service bulletins (TSBs) are on record for the 2002 Volkswagen Passat. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10239262Jul 10, 2013Equipment, Engine. In SAGA, the time units for the Volkswagen DoubleCheck labor operation were reduced in error from 50 time units to 30 time units during the system update posted on July 4th.
• 10241333Jul 1, 2013Engine cooling. Oil Consumption Measurement
• 10125726Jul 1, 2013Engine cooling. Technical Bulletin (Oil Consumption Measurement): Customer states oil consumption is higher than the Volkswagen oil consumption standard of up to 0.5 quarts per 600 miles, or 0.5 liters per 1000 km. In order to provide effective lubrication and cooling of internal engine components, all internal combustion engines consume a certain amount of engine oil. Oil consumption varies from engine to engine and may change…
• 10125837Jun 28, 2013Engine cooling. Tech Tips (Equipped with Turbocharged Engine Turbocharger Replacement Tip): If mechanical damage is found to the turbocharger (e.g. damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger. This document informs the procedure of checks for damage.
• 10238566Jun 18, 2013Brakes. If mechanical damage is found to the turbocharger (e.g. damaged compression wheel, loose or broken shaft), it is not enough to just replace the turbocharger.
• 10125848Jun 13, 2013Equipment. Passat Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections: A checklist to insure a customer receives a wonderful delivery of a vehicle that looks, feels, and meets the expectations of a new vehicle that he/she has purchased
• 10241714Jun 12, 2013Equipment. Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections
• 10238966May 31, 2013Steering, Wheels, Brakes, Back-over prevention (rear camera), Electrical system. After replacing a Bosch 5.7 ABS module, refer to the table below to determine correct module coding value based on vehicle PR codes. Listed login code must be entered under Access/authorization before coding is attempted. After completing coding, G85 steering angle sensor basic settings must be performed before cycling key. To perform G85 basic settings manually in Vehicle self-diagnosis (VAS PC) or Control Module…
• 10070775May 31, 2013Brakes. Summary to be provided on a future date.
• 10238960Apr 8, 2013Other or unknown, Engine cooling, Fuel system. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10238959Apr 8, 2013Other or unknown, Engine cooling, Fuel system. To clear static ECM fault P1250 ?Fuel Level Too Low?, add fuel to vehicle and complete a road test of at least 10 miles. Simply adding fuel without completing a road test may not allow fault to clear.
• 10242399Mar 4, 2013Equipment, Fuel system, Body and structure, Electrical system. VW Elsa Newsletter
• 10239403Mar 1, 2013Electrical system. If key blade is found to stick or bind when opening or closing, check position of roll pin that secures key blade to mechanism. If roll pin is sticking out on either side (as shown below), do not replace key. Instead, use appropriate sized punch and hammer to drive in the roll pin so that it is flush with edge of mechanism.
• 10125635Feb 22, 2013Equipment. Tech Tips (Technician Helpline Vehicle Check Sheets): When it becomes necessary to open a VW Technician Helpline VTA case while performing diagnosis for a diesel particulate filter, manual transmission repair, or turbocharger concern, it is recommended to complete the related worksheet/check sheet before calling. This document informs where Worksheets/Check Sheets are available on ServiceNet.
• 10238620Dec 16, 2012Brakes. To code a Bosch 5.3 ABS control module, use Vehicle Self-diagnosis to enter the correct coding value from the tables below. Note that the first table is only applicable to 2.8L V6 equipped vehicles WITHOUT a CAN-Bus. All 1.8L Turbo vehicles and those 2.8L V6 vehicles that are equipped with a CAN-Bus should use the second table.
• 10157760Nov 16, 2012Brakes. Tech Tips (Bosch 5.3 ABS Control Module ? ABS Coding Tables): This document informs To code a Bosch 5.3 ABS control module, use Vehicle Self-diagnosis to enter the correct coding value from the tables in this document.
• 10156161Nov 16, 2012Brakes, Electrical system. Tech Tips (Bosch 5.3 ABS Control Module ? ABS Coding Tables): This document informs To code a Bosch 5.3 ABS control module, use Vehicle Self-diagnosis to enter the correct coding value from the tables in this document.
• 10070773Nov 16, 2012Brakes. Summary to be provided on a future date.
• 10051242Nov 16, 2012Brakes. Volkswagen: update to information. Providing correct coding values for abs control modules on certain vehicles without can-bus. Models 1998-2002 passat.
• 10157655Oct 25, 2012Body and structure, Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10156059Oct 25, 2012Equipment. Technical Bulletin (Paint Finish, Reducing Swirl Marks and Fine Scratches): New vehicles (prior to Retail Delivery) with swirl marks and or fine scratches from polishing or cleaning. This document informs of how the Finish can be significantly improved without the use of harsh polishing compounds and high speed buffing.
• 10157623Oct 5, 2012Electrical system, Fuel system. Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern
• 10156050Oct 5, 2012Fuel system. Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern
• 10073867Oct 5, 2012Fuel system. Summary to be provided on a future date.
• 10043602Feb 10, 2012Engine cooling. Volkswagen: gasoline engines have rough idle, have significant loss of power or stalling with reduced performance.
• 10041251Jun 1, 2011Engine cooling. Volkswagen service campaign: see document search button for owner letter. 2002 passat. The malfunction light may be on. There may be oil leakage or engine starting problems due to a cracked or broken crankcase breather hose.
• 10253213Feb 14, 2011Exterior lighting, Other or unknown. Exterior Lights, Moisture Accumulation
• 10239590Feb 14, 2011Exterior lighting. Exterior Lights, Moisture Accumulation
• 10036493Sep 30, 2010Other or unknown. Volkswagen: child restraint latch guidance fixture; compliance with fmvss 225 (usa only). Update to existing technical bulletin. No production change required. All models.
• 10036496Aug 1, 2010Engine cooling, Electrical system. Volkswagen: gasoline engine vehicles inspect, and if necessary, replace ignition coils. Vehicles affected by this action may have ignition coils that could malfunction under certain conditions. Models passat and wagon; golf; gti; jetta and wagon; new beetle and convertible; phaeton; eos; rabbit, etc.
• 10252204Jul 23, 2010Visibility (wipers, defrost, mirrors), Engine cooling. Air Conditioning Does not Operate
• 10237700Jul 23, 2010Electrical system, Brakes. For concerns of no or intermittent A/C operation where pressure diagnosis does not lead to a cause, be sure to check the N25 A/C clutch coil. The fan control module may send a brief voltage signal to the clutch and then shut it off due to an open or high resistance in the coil circuit. The coil resistance should be between 3.5 and 4.5 ohms. If the reading is high or low when checked at the fan module, be sure to…
• 10124477Jul 23, 2010Equipment. Tech Tips (Air Conditioning Does not Operate): This document informs of concerns of no or intermittent A/C operation where pressure diagnosis does not lead to a cause, be sure to check the N25 A/C clutch coil. The fan control module may send a brief voltage signal to the clutch and then shut it off due to an open or high resistance in the coil circuit. The coil resistance should be between 3.5 and 4.5 ohms.
• 10033216Jul 1, 2010Electrical system, Engine cooling. Volkswagen: (revised) vehicles may have ignition coils that could malfunction under certain conditions. If this happens, the malfunction indicator lamp (mil) will illuminated to let you know that vehicle may experience some deterioration in performance. In some cases, a malfunctioning ignition coil may cause a vehicle to exceed federal and/or california emissions standards. 2001-2007 passa/passat wagon. *pe updated…
• 10033207Oct 28, 2009Electrical system, Engine cooling. Volkswagen: vehicles may have ignition coils that could malfunction under certain conditions. If this happens, the malfunction indicator lamp (mil) will illuminated to let you know that the vehicle may experience some deterioration in performance. In some cases, a malfunctioning ignition coil may cause a vehicle to exceed federal and/or california emissions standards. No models listed.
• 10031384Jun 1, 2009Seats. Volkswagen service campaign: see document search button for owner letter. Revised expiration dates for seat heater customer satisfaction campaigns. Affected vehicles may have a seat heater element than can malfunction when the ignition switch is on and the seat heater switch is on. Models vv00 and vz00, m200 and m300, and r200 and r300, extended til 6/30/10 (vv, vz, m2, m3) and 9/30/10 (r2 and r3). Csc letters has…
• 10025969Jun 1, 2009Seats. VOLKSWAGEN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. INSTALL NEW PASSENGER SIDE SEAT HEATER SWITCH. *PE CSC LETTER WAS ADDED TO BULLETIN. 10/20/08. *PE UPDATED 3/30/09. *PE _x000D_ UPDATED 3/17/10.
• 10030369May 18, 2009Engine cooling. Volkswagen: engine oil pressure too low, light is on, engine flush. The low engine oil pressure condition may be caused by a restriction of the oil pump suction line strainer.
• 10026848Aug 28, 2008Engine cooling, Body and structure. Volkswagen: exhaust heat shield, replacement guidelines. Heat shields are to be inspected after completion o any type of repair to the underbody (exhaust system transmission, etc.), and if damaged, replaced.
• 10025968Jun 10, 2008Seats. Volkswagen service campaign: see document search button for owner letter. Install driver's side seat heater repair kit. Campaign expiration date is extended to 6/30/09. *pe csc letter was added to bulletin. 10/20/08. *pe updated 3/30/09.
• 10026068Jun 1, 2008Body and structure. Volkswagen: service air plenum area to improve drainage and install improved pollen filter seal.
• 10025923Jun 1, 2008Brakes, Body and structure. Volkswagen: 2001-2005 models: service air plenum area to improve drainage and install improved pollen filter seal. Water could leak into the passenger compartment. 2002 models could have leaks into the brake booster.
• 10019324Oct 1, 2007Seats. Heated seats may have a seat heater element that can malfunction when the ignition switch is on and the seat heater switch is on. Install driver's side seat heater repair kit. *tt updated 2/20/08.
• 10023693Aug 1, 2007Other or unknown. 2002 model year passat and passat wagon - service the air plenum area to improve drainage and install improved pollen filter seal.
• 10018809Jun 1, 2007Seats. Customer satisfaction campaign circular - seat heater element can malfunction when the ignition switch is on and the seat heater switch is on. The seat heater mat may temporarily overheat and become inoperative. Install new passenger side seat heater switch. *tt updated 08-21-07.
• 10021958May 24, 2007Visibility (wipers, defrost, mirrors). Intermittent windshield wiper, wipes across windshield once then stops.
• 10021951May 23, 2007Seats. Seat heater is inoperative.
• 10021437Mar 30, 2007Engine cooling. Engine oil pressure too low, light is on, engine flush.
• 10021315Jan 11, 2007Engine cooling. Dtc's p1297 (17705) or p1557 (17965) stored in dtc memory. This may be caused by intake hoses leaking (during boost conditions) due to incorrect torque on clamps or improper placement, worn or torn intake hoses.
• 10020719Apr 21, 2006Seats. Heated seat bottom cover replacement.

← All problems reported for the 2002 Volkswagen Passat