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Exterior lightingPart report

2004 Volkswagen Touareg Exterior lighting Problems

Complaints
13about this part
Share
6%of 231 total for the year
Median mileage
75,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 13 complaints about the exterior lighting of the 2004 Volkswagen Touareg, 6% of the 231 complaints for this model year. Where a mileage was given, the median is 75,500 miles. 3 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“About 2 weeks ago, I started blowing fuses for the drivers side turn signal. I would have no front or rear turn signal, as well as no hazards on the drivers side. I looked inside the headlight assembly and found that all the wiring was exposed due to the wiring insulation rotting off, leaving exposed wiring. I am a firefighter, and this is a vehicle fire, waiting to happen. You cant even wrap electrical tape around it, due to the headlamp unit not being able to be taken apart. …”

NHTSA complaint #10960102, filed 2017-03, 140,232 miles

“While driving at night on the garden state parkway at 65mph all of the lights, both exterior and interior, went out for about 7 seconds. This had happened once before during daylight hours. The car does not stall, but is completely dark. I advised Volkswagen of america of this problem by letter dated april 17, 2014. On tuesday april 22, 2014 a representative of Volkswagen called me and advised that since the vehicle was out of warranty they would not inspect the vehicle to analyze/determine the cause of the problem. …”

NHTSA complaint #10584464, filed 2014-04, 55,000 miles

“The headlight assemblies on this vehicle fail due to the internal wiring inside of the housing. This leads to zero visibility during night time. The headlights when operating correctly also do not produce enough light output to be able to see during the night even with a brand new assembly.”

NHTSA complaint #11149899, filed 2018-11, 150,000 miles

“Light went out on dark road. Nearly crashed. Found insulation on wires for lights deteriorated. Harness was melted lower in the fender. Online search found same issue is common and included fires.”

NHTSA complaint #11375085, filed 2020-11, 110,000 miles

“Hello: this is the 2nd VW TOUAREG this year to repair so far, this one is a 2004 model that I have had to replace complete left & right xenon headlamp assembly Very pricy. Wiring insulation turns brittle, cracks & falls off inside the headlamp assembly, This allows the bare wires to touch & short causing fuses to blow shutting off headlamps while driving at night. This I think should be recalled, I have fixed 5 of these TOUAREGs in 4 years for this same problem. THANK YOU 10/24/24”

NHTSA complaint #11621837, filed 2024-10

Related service bulletins

Exterior lighting: other model years

YearComplaintsShare of year
201214%
200915%
2008611%
2006411%
200545%
2004136%

Other parts of the 2004 Volkswagen Touareg

Transmission and drivetrain
50 complaints
Electrical system
49 complaints
Tires
36 complaints
Fuel system
33 complaints
Air bags
27 complaints
Engine cooling
22 complaints
Vehicle speed control
22 complaints
Brakes
20 complaints
Suspension
20 complaints
Steering
12 complaints
Visibility (wipers, defrost, mirrors)
11 complaints
Latches, locks and linkages
8 complaints

← All problems reported for the 2004 Volkswagen Touareg

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Nov 1, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology