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SteeringPart report

2004 Volvo S40 Steering Problems

Complaints
4about this part
Share
8%of 48 total for the year
Median mileage
25,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 4 complaints about the steering of the 2004 Volvo S40, 8% of the 48 complaints for this model year. Where a mileage was given, the median is 25,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Dear sir or madam, I bought the Volvo S40 for its safety record. This one is a 2004 Volvo S40. At that time, it had about 43k miles on it. Now, it has 53k miles on it. On 23rd february 2009, the steering wheel completely froze up on the interstate making it very difficult to change lanes, etc. With great difficulty, we managed to bring it home. The next day, it was still frozen and we could not turn the steering wheel at all. I believe this may be a safety issue since I travel with my kids in this car. I want to bring this to your attention to see if: 1. …”

NHTSA complaint #10259980, filed 2009-02, 53,800 miles

“Dashboard went crazy, fading in and out. All panels were unreadable, speedometer, radio, temperature gauge. Car accelerated on its own, without my foot on the pedal. Cd was shot into the backseat landing in my child safety seat. All of this occurred while driving on the highway. In all 3 instances the message indicator stated to not drive the car. I had the car towed to 2 different dealers. The first time they said it was the software and reinstalled. The second time, they replaced the alternator and the car was in the shop for over a week, the third time, the replace the cem module and radio. …”

NHTSA complaint #10195469, filed 2007-07, 25,000 miles

“The contact owns a 2004 Volvo S40. While driving 60 MPH, the contact experienced extreme difficulty steering the vehicle. The first time he took the vehicle to the dealer, they stated that hard steering was a common characteristic of that model vehicle. He took the vehicle back to the dealer and was informed that the steering rack and pinion would have to be replaced at his own expense because the warranty expired. The vehicle has not been repaired. The engine size was unknown. The failure mileage was 18,971 and current mileage was 41,602. Remailed 04/24/08.”

NHTSA complaint #10223793, filed 2008-04, 18,971 miles

“Multiple failures. Air bag system, problem starting and noise in steering. The vehicle also had an air condition problem. The air bag light illuminated on 3 occasions. The consumer stated the passenger seat was equipped with a device that weighed passengers to determine if the air bag should be activated.”

NHTSA complaint #10097709, filed 2004-10

Related service bulletins

Steering: other model years

YearComplaintsShare of year
2008425%
200728%
200511%
200448%
200122%
200032%

Other parts of the 2004 Volvo S40

Brakes
12 complaints
Air bags
11 complaints
Electrical system
11 complaints
Fuel system
8 complaints
Engine cooling
5 complaints
Vehicle speed control
4 complaints
Engine
2 complaints
Exterior lighting
2 complaints
Latches, locks and linkages
2 complaints
Other or unknown
2 complaints
Body and structure
2 complaints
Visibility (wipers, defrost, mirrors)
2 complaints

← All problems reported for the 2004 Volvo S40

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology