2004 Volvo S40 Technical Service Bulletins

235 technical service bulletins (TSBs) are on record for the 2004 Volvo S40. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10024832May 2, 2008Exterior lighting. Headlamp condensation - seal test. *nj updated 07/11/2008.
• 10024882Apr 16, 2008Body and structure. Cold weather: door hard to close - may become frozen.
• 10024074Feb 8, 2008Other or unknown. Pump electronic module (pem) extended warranty.
• 10022612Jan 3, 2008Fuel system. Leakage diagnostic function improvements to remedy dtc's. *kb updated 1/22/08. *nj updated 4/7/08.
• 10022375Oct 25, 2007Electrical system. Intermittent electrical door functions. *kb updated on 12/7/07.
• 10022340May 7, 2007Engine cooling. Dtc ecm - 130a mass air flow sensor, faulty signal, dtc ecm - 250a long term fuel trim, lower limit, in limited adaptation areas.
• 10022341May 1, 2007Engine cooling. Immobilizer warning lamp lit or flashing, immo-dtc 321.
• 10022376Apr 3, 2007Air bags. Occupant weight sensor (ows) spare part for dtc srs-0015.
• 10021204Feb 8, 2007Air bags. Passenger airbag off indication with belted adult passenger.
• 10021205Dec 18, 2006Other or unknown. Service campaign. Replacing subwoofer cable harness.
• 10020681Oct 5, 2006Fuel system. Replacing and relocating the fuel pump control module.
• 10021005Aug 21, 2006Other or unknown. Occupant weight sensor (ows) installation.
• 10020423Aug 15, 2006Brakes. Parking brake owner's manual supplement/adjustment. Volvo.
• 10020262Jul 26, 2006Brakes. Follow the complete diagnostic fault-tracing path outlined in vida when repairing diagnostic trouble codes (dtc's) related to the brake control system.
• 10016434Jul 7, 2006Transmission and drivetrain. Transmission control module (tcm) upgrades available to correct complaints/symptoms.
• 10018674May 22, 2006Steering. Adaptive steering column igniter connector unlock instruction.
• 10020118May 19, 2006Steering. Power steering pump and harness replacement.
• 10019961Apr 6, 2006Transmission and drivetrain. Aw55 transmission control module diagnostic trouble code 010a, 010b, 010c shift solenoid s5 signal low, high or missing.
• 10019393Feb 22, 2006Engine cooling. Installation and removal of crankcase breather check valve.
• 10018775Jan 12, 2006Brakes. 16 inch front brakes, squealing noise. New front brake pad and a larger brake caliper retainer have been introduced in production for vehicles with 16 inch brakes.
• 10019023Jan 10, 2006Tires. Winter tire applications.
• 10019022Jan 10, 2006Tires. Volvo recommended winter tires.
• 10016702Jul 18, 2005Equipment. Service campaign 147a inspecting and greasing a-pillar cable harness connector. Volvo v50 2004
• 10016095Jul 18, 2005Equipment. Service campaign 147-software upgrade-certain model year 2004.5 s40 and 2005 s40 & v50
• 10016701Jul 14, 2005Electrical system. Alternator; noisy. To include volvo v50 2004
• 10016667Jun 15, 2005Electrical system. Driver information module dim replacing procedure. Due to an unclear procedure, damage may occur to driver information module (dim) if it needs to be replaced. To include volvo v50 2004.
• 10016499May 12, 2005Engine cooling. Engine may have a rough idle, dtc ecm misfire codes, rough running or lack of power.
• 10016649May 9, 2005Engine cooling. Engne may have rough idle, dtc ecm misfire codes, rough running or lack of power.
• 10016650Mar 1, 2005Body and structure. Protective plate, spare modification to fit older cars.
• 10016657Feb 16, 2005Electrical system. Ecm dtc 2110/2210, caused by open fuse f33. Volvo v50 2004
• 10016655Feb 16, 2005Seat belts. Outer rear seat belt, locked retractor. To include 2004 v50.
• 10016658Feb 14, 2005Equipment. Mercury label missing.
• 10016110Sep 30, 2004Electrical system. Electrical problems related to door functions may occur due to corrosion in the a-pillar connector (connection to the front door).
• 10016675Apr 19, 2004Tires. Replacement and disposal of pirelli tires.
• 10016415Aug 29, 2003Suspension. Front end pulls left or right (camber adjustment)

← All problems reported for the 2004 Volvo S40