2004 Volvo XC90 Technical Service Bulletins

211 technical service bulletins (TSBs) are on record for the 2004 Volvo XC90. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10167833Dec 3, 2016Equipment, Wheels. This is a Parts Bulletin: Wheel Cross Reference, used to assist in identifying the correct spare replacement wheel, by stamping, name and size.
• 10167828Dec 3, 2016Brakes. This is a Technical Journal: When sensitive information, like vehicle speed, brake usage, etc. (customer behavoiur information) of a car is required from Volvo Car Corporation from external sources, either of these two documents should be filled in and attached to the affected Vehicle Report. (External sources: Authority, Insurance companies, Rental companies, etc)
• 10168247Nov 29, 2016Equipment. VOLVO CARS SERVICE AND PARTS BUSINESS Service Manager Bulletin TITLE : Workshop Systems Requirements and Guidelines VIDA in 2015 , Peer - to - Peer Infrastructure GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada 00 337 REFERENCE BULLETINS : DATE : YEAR MONTH DAY SERVICE SERVICE WARRANTY 2015 01 19 MANAGER WRITER ADMINISTRATOR Service Personnel : Read and initial Page 1 of 17 ? Right first…
• 10088666Oct 21, 2016Electrical system. This is a technical journal: this journal is a guide for performing software downloads. Service: *see guide updated oct. 12, 2016 for relevant p5/spa software download information: p5_spa_sw_guide.pdf see vida software tab for all other vehicles.the attached checklists can be used for restoring customer settings, where applicable.
• 10088566Oct 8, 2016Equipment. Volvo cars service and parts business service manager bulletin title : retail car delivery process all my 2016 s60 , v60 , xc60 , xc70 and s80 group : no:issuing department : car market : united states and canada 17 2016a service operations reference bulletins :date: smb 17 - 017,tj 29233 ,tj 20278 , warranty admin .
• 10088374Oct 7, 2016Equipment. Warranty, customer pay and/or internal repairs performed must be verified by a punched time flag on the back of the repair order hard copy. Each repair line must have a separate and identifiable time punch for the respective repair for all repair types, I.e., warranty, customer pay, and internal.
• 10110183Jul 25, 2016Electrical system, Other or unknown. This document is a Technical Journal: Effective immediately, all 12V batteries may be tested using the hand held battery tester 9513030 (BT3300). The VIDA test is still available but no longer required. For battery replacements under warranty, the code generated by the BT3300 must be manually copied into the repair order text. It must also be printed and attached to the hard copy of the repair order.
• 10127339Jul 15, 2016Equipment. This document is a Service Product Journal: Memory used for VIDA is not fully optimized and below examples of symptoms might therefore occur. VIDA will run slow after some time. VIDA might freeze. Certain operations might stop working. In order to release stored session memory, restart VIDA as needed throughout the day in order to minimize the risk to experience above symptoms.
• 10127330Jul 1, 2016Electrical system. This document is a Technical Journal: Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
• 10110169Jun 27, 2016Electrical system. A new feature will be available in VIDA version 16.4 where by users will be automatically informed when their passwords are about to expire. The pop-up window example, in the attachment, will be shown 14 days prior to the expiraton date. When this occurs, please change the password as soon as possible, in order to prevent from being locked out.
• 10110168Jun 27, 2016Electrical system. Below error message may be shown in VIDA when selecting the Software tab in VIDA. With this message, it will not be possible to purchase Software Products. "124 - Client ID is not registered"
• 10110167Jun 27, 2016Electrical system. VIDA users are not able to check Operations & Packages An error message will be shown saying "Database error. Please contact System Administrator"
• 10110166Jun 23, 2016Electrical system. Alternative solution when VIDA is unavailable or the Electronic Wiring Diagrams function in VIDA is unstable. Access by using the applicable URL.
• 10110161Jun 21, 2016Equipment. *No Description
• 10110159Jun 17, 2016Equipment. The Volvo Technical Helpdesk (THD) is a central contact point available to authorized Volvo dealer technicians to assist with difficult to repair situations. If for some reason our technical experts cannot solve an issue directly, it will be escalated appropriately for further in-depth assistance to your local Field Technical specialist (FTS).
• 10110151Jun 15, 2016Electrical system. Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
• 10110147Jun 14, 2016Engine. All new Volvo engines leave the factory filled with Castrol EDGE Professional as an integral part of their delivery of high performance. Castrol EDGE Professional?s outstanding performance has made it the oil of choice for Volvo and is the only Volvo recommended engine oil.
• 10110146Jun 3, 2016Equipment, Seat belts. Seat Belt Extender
• 10110145Jun 3, 2016Equipment. Blisters/bubbles may appear on the air vent surfaces. The blistering of the material is often caused by an air freshener applied directly to the air vents. Do not attach any sort of air freshener directly on air vents.
• 10120954May 23, 2016Wheels. Winter Wheel Applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
• 10110212May 16, 2016Equipment. There has been an increasing amount of reports where users state that its not possible to perform a vehicle readout when pressing ?Connect? There will be an error message asking the user if they wants to retry after an error message saying ?Error occurred during complete read out for VIN ?This error message is generic and could be caused by other problems
• 10087107Apr 19, 2016Electrical system. This is a service product journal : the previously reported issue with vida 2015 and battery testing has been resolved. Vida 2015 battery testing is the only approved method for producing battery test codes. The use of vida classic or other measuring tools is not considered acceptable when submitting warranty claims.
• 10205670Mar 15, 2016Brakes. XC90 Noise/Squeal from rear brakes
• 10052500Jun 18, 2013Electrical system, Transmission and drivetrain. Volvo: on some vehicles, the software for transmission control module (tcm) fails to contain optimal calibration settings, and would need to install upgraded tcm software. Models 2003-2005 xc90.
• 10051798Mar 15, 2013Exterior lighting. Headlamp moisture due to broken guide pin. Volvo.
• 10037893May 25, 2012Transmission and drivetrain. Volvo: there is a software update. *rm updated 4/11/2012. *kb updated 4/13/12. *pe updated 5/15/12. *pe updated 6/4/12.
• 10043574Mar 16, 2012Transmission and drivetrain. Front left frost plug displacement can cause axle grease to mix with the automatic transmission fluid (atf).
• 10043584Feb 17, 2012Brakes. Software download may cause the brake control module (bcm) to make a diagnostic trouble code (dtc) of 0076 or on the xc90 dtc 0117 which also may accompany bcm dtc 0076. This is on vehicles equipped with dynamic stability traction control systems (dstc).
• 10041668Oct 13, 2011Seat belts. Volvo: for owners who require front seat belt extenders which are available.
• 10037896Jan 5, 2011Transmission and drivetrain. Volvo: abs light on, four-wheel drive is not working. There is a software problem.
• 10037649Dec 20, 2010Brakes. Volvo: yaw rate sensor is outside of permitted range.
• 10034505Aug 25, 2010Engine cooling. Volvo: snow in fan motor. Blower fan/does not work. Blower fan/unusual noise. Snow may enter into the fan motor area due to heavy snowstorms.
• 10033816May 14, 2010Brakes. Volvo: unnecessary brake control module (bcm) replacements. When diagnosing diagnostic trouble codes (dtc's) for brake control system, technician must always follow complete diagnostic fault tracing path in vida. Vida always lists possible sources of fault.
• 10032425Jul 10, 2009Transmission and drivetrain. Volvo: the 5 speed automatic transmission, aw55-50/51, has a bolt on top that anchors the b4 band, which applies 3rd gear. If that bolt is removed, the band will be disengaged and 3rd gear will be inoperative. This includes c70 coupe and convertible, s60 r and v70 r vehicles.
• 10027285Jul 6, 2009Exterior lighting. Volvo: headlamp low beam connector replacement. A new method of repair for halogen type low-beam headlamps has been developed to address complaints for vehicles. Updated 3/27/09. *pe updated 12/23/09.
• 10030359May 15, 2009Electrical system, Fuel system. Volvo: leakage detection diagnostics improvements to remedy dtc's. All models from model years 2003-2008. Diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pressure inferred from the current consumed by an electric pump that pumps air into the fuel tank system.
• 10026143Sep 26, 2008Engine cooling. Volvo: extend warranty coverage for the engine management software (ems) on some model year 2003-2008 models. P45 csc letter was received. *pe ref: 10026144 (p-46), 10026145 (p-54), 10026146 (p-55), 10026147 (p-76). Updated 6/10/09.
• 10026550Sep 19, 2008Steering. Volvo: angle gear leakage and resealing for 5 cylinder awd only vehicles. Oil leaking/moisture fromthe angle gear halves can be resolved by resealing the houseing and replacing the seals.
• 10024466Apr 18, 2008Engine cooling. 5 cylinder angle gear leakage and resealing. On all wheel drive models. *nj updated 6/5/08.
• 10022612Jan 3, 2008Fuel system. Leakage diagnostic function improvements to remedy dtc's. *kb updated 1/22/08. *nj updated 4/7/08.
• 10022619Jul 26, 2007Engine cooling. Plastic nipple of the positive crank ventilation (pcv) system may crack or become loose. This could result in an air leak from the crank case ventilation system. This may cause a whistling noise or check engine light may illuminate.
• 10022342Jul 13, 2007Engine cooling. Bcm dtc 0091, active yaw control sensor damper.
• 10019643May 24, 2007Tires. Pirelli tires - customer service tire warranty / canada.
• 10016434Jul 7, 2006Transmission and drivetrain. Transmission control module (tcm) upgrades available to correct complaints/symptoms.
• 10019961Apr 6, 2006Transmission and drivetrain. Aw55 transmission control module diagnostic trouble code 010a, 010b, 010c shift solenoid s5 signal low, high or missing.
• 10019022Jan 10, 2006Tires. Volvo recommended winter tires.
• 10018726Nov 21, 2005Equipment. Air conditioning afterblow function.
• 10018732Oct 31, 2005Electrical system. Service campaign 135b - software upgrade.
• 10016668Jun 28, 2005Suspension. Rear suspension popping/spring noise. To include volvo xc90 1999-2000.
• 10017562May 24, 2005Visibility (wipers, defrost, mirrors). Customer preparation service (cps), tightening nuts for windshield wiper arms which may slip on its driveshaft, reducing performance.

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