1991 BMW 525 Recalls
NHTSA lists 2 recall campaigns for the 1991 BMW 525. A recall applies only to vehicles built within the affected range, so check your own VIN at nhtsa.gov/recalls. Repairs for recalls are free at a franchised dealer.
- Fuel system, gasoline › Delivery › Hoses, lines/piping, and fittingsCovers: BMW 525 1989–1993, 325 1989–1993, 318 1989–1993 +2 more
Reported issue: Feed fuel hoses can harden and "set" over time, allowing a seepage of fuel at the connection between the hose and the engine fitting. The clamp used to hold the hose to the fitting is unable to compensate for the hardening of the feed fuel hose.
Possible consequence: Fuel seepage between the feed fuel hose and the engine fitting can result in free fuel in the engine compartment, which could result in a fire when exposed to a source of ignition.
Remedy: A redesigned feed fuel hose and hose clamp will be installed to alleviate the fuel seepage.
- Vehicle speed controlCovers: BMW 525 1991
Reported issue: Insufficient axial clearance exists for throttle valve, shaft, and housing due to the different thermal expansion rates of the separate parts when vehicle reaches normal operating temperatures and ambient temperature is 40 degrees fahrenheit or less.
Possible consequence: The limited axial clearance can cause the movement of thethrottle valve to be impeded, the valve is unable to close. This impedance wouldkeep the vehicle from decelerating at the usual rate after the gas pedal isreleased; this could cause unexpected maintenance of speed and an accident.
Remedy: Inspect and repair the vehicle by replacing throttle housing if insufficient axial clearance is found.
NHTSA investigations
- PE94088Air bag wiring failureClosed · Nov 25, 1994
- PE94057Steering lck-up/impedimentClosed · Jul 26, 1994
← All problems reported for the 1991 BMW 525
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.