2006 BMW 530XI Body and structure Problems

“I discovered failures of multiple wires in the tailgate/rear window wiring harnesses. Through research online I have found this is a common problem with this vehicle over several model years - search for Bmw e61 tailgate wiring problems. The failures are caused by a poor design where the wires entering the hinge guides (4) for the glass and tailgate are repeatedly flexed at a sharp angle until the insulation, then the copper wire breaks. …”

“Bmw is recalling 200,000 my 2006 3 series sport seat, my 2004-2006 5 series standard and sport seat, and my 2004-2006 x3 passenger vehicles. Depending on the manner and frequency of the front passenger's entry and exit, small cracks have developed in the mat. If this occurs, the front passenger air bags, with the exception of the head protection system, will be deactivated and the air bag warning lamp as well as the passenger air bag on-off lamp will be illuminated. …”

“Recall campaign no. 12v-126: battery cable insulated bulkhead connector the issue involves a battery cable bolt connection in the trunk. Specifically, this bolt connection is secured to the trunk floor panel by an insulated bulkhead connector. The insulated bulkhead connector may have been incorrectly attached to the trunk floor panel. Over time, this can lead to a loosening of the bolt connection and cause an overheating condition - exactly same thing happend to me”

“A recent rain storm flooded the spare tire well compartment and fried all the electrical components stored underneath the tire. Luckily I wasn't driving the wagon that day and the car was parked on the driveway. Otherwise, the car would had shut down if it was moving and could cause an accident (happened to someone as discussed in the bimmer forum). Apparently, Bmw have known about this safety issue as well as the sunroof drainage & tire well design defects for quite some time. …”

“This Bmw 530XI wagon suffered a complete electrical failure after the sunroof drainage system drained rain water into the compartments where the battery, fuses, various wiring harnesses and computer modules are stored. Approximately 7 hours after the rain storm, the owner (with no knowledge of the improperly drained water) attempted to operate the vehicle. During the drive, the car displayed two system malfunctions, followed shortly thereafter by the message electronic system malfunction. Continued driving not possible and multiple warning lights and sounds. …”