Skip to content
Fuel systemPart report

2005 BMW 545I Fuel system Problems

Complaints
1about this part
Share
1%of 78 total for the year
Median mileage
182,252miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 1 complaints about the fuel system of the 2005 BMW 545I, 1% of the 78 complaints for this model year. Where a mileage was given, the median is 182,252 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Good evening all, every time I fill up the gas in the vehicle, there is a strong smell inside the cab. This began occurring about 4 years ago but has continued thought my time with the vehicle. Currently, I cannot fill the tank at more than . If I do fill up the vehicle to more than I face having to smell the fumes of the fuel inside the cab of the vehicle. This is a safety issue and should be recalled. Many people have a similar complaint with these vehicles.”

NHTSA complaint #11115783, filed 2018-08, 182,252 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
200511%

Other parts of the 2005 BMW 545I

Air bags
34 complaints
Transmission and drivetrain
15 complaints
Electrical system
14 complaints
Brakes
10 complaints
Seat belts
9 complaints
Steering
5 complaints
Seats
4 complaints
Wheels
4 complaints
Engine cooling
3 complaints
Equipment
3 complaints
Exterior lighting
3 complaints
Body and structure
3 complaints

← All problems reported for the 2005 BMW 545I

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology