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Body and structurePart report

2005 Chevrolet Aveo Body and structure Problems

Complaints
8about this part
Share
3%of 235 total for the year
Median mileage
40,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 8 complaints about the body and structure of the 2005 Chevrolet Aveo, 3% of the 235 complaints for this model year. Where a mileage was given, the median is 40,000 miles. 1 of these say a crash was involved and 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“1. Multiple times, my driver side door lock has completely fallen into the door. I have probably had this issue repaired five to six times, by both the Chevrolet dealer where I bought the car, as well as my own mechanic. 2. Things that were wrong when we first brought the car to the dealer for repairs in early april 2014. This is the list we gave them, modified for space: *clock a couple years ago, the clock in my car stopped working. Often, the clock would read 1:00 when I turned the car on, no matter what time it was. Sometimes, it would randomly display another time. …”

NHTSA complaint #10595081, filed 2014-05, 120,000 miles

“The entire lock of the driver side door fell inside the door when I tried to unlock my door. First I tried to fix the problem myself, but simply could not repair the problem. However, I researched the issue online and saw that many, many others have encountered the same problem before with this model. Naturally, because I would like to be able to lock my car door, I took it in and had it fixed for $160. The customer service rep just smirked when I told him what happened and said that we must've pushed the key in too hard or something like that . I was not happy about the cost, but I paid. …”

NHTSA complaint #10593887, filed 2014-05, 50,000 miles

“I traded in a 2004 p.t.cruiser to get a 2005 chevy AVEO at the time it had 21000 miles when I got it. My warranty was good till 36000. I had lots of issues with a noise that still to this day has not been corrected even after three attempts under my car by the chevy service dept. I then had a computer recall or something that had to be replaced I also had a gas cap that malfunctioned and a clock that had to be replaced. Those are the non life threatening issues. I had an incident inside of the original warranty where the car threw parts out of the engine. …”

NHTSA complaint #10262862, filed 2009-03, 30,000 miles

“My daughter came to a stop in traffic at a red light 50 feet from the car in front of her and was hit in the rear traveling at about 40 miles per hour knocking her in to the car in front of her the air bags did not deploy and GM's investigation says she wasn't hit hard enough. She was sent to the hospital via ems with back and neck injury's this whole accident was caught on the car wash video cam .”

NHTSA complaint #11000060, filed 2017-06, 94,514 miles

“My 2005 AVEO died on the 80 freeway at 65 MPH. There were no warning signs. Diagnosis:idler pulley snapped in two causing severe engine damage requiring new engine to fix. Very dangerous to have your car just die on a fast moving 4 lane freeway. 60,455 miles on vehicle at the time.”

NHTSA complaint #10287343, filed 2009-10, 60 miles

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
201134%
201012%
200964%
200874%
200773%
200684%
200583%
200463%

Other parts of the 2005 Chevrolet Aveo

Electrical system
67 complaints
Engine cooling
62 complaints
Exterior lighting
48 complaints
Transmission and drivetrain
18 complaints
Engine
17 complaints
Air bags
16 complaints
Vehicle speed control
16 complaints
Latches, locks and linkages
13 complaints
Brakes
12 complaints
Suspension
9 complaints
Visibility (wipers, defrost, mirrors)
8 complaints
Interior lighting
6 complaints

← All problems reported for the 2005 Chevrolet Aveo

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology