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SuspensionPart report

2005 Chevrolet Aveo Suspension Problems

Complaints
9about this part
Share
4%of 235 total for the year
Median mileage
37,752miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 9 complaints about the suspension of the 2005 Chevrolet Aveo, 4% of the 235 complaints for this model year. Where a mileage was given, the median is 37,752 miles. 1 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I just bought this 2005 chevy AVEO 2 wks ago when the alternator went out of my car and I was having surgery the next day then would need a car for work 2 days later, so I had no time to properly look for a car. I just came off the exit of a 4 lane highway 1.5hrs away from home. As I was slowing to stop there was a bunch of white smoke (turned out to be steam) billowing out from under the hood and the car engine stopped running. A man helped push the car off the road and they looked under the hood and discovered the thermostat housing split apart. It's plastic! …”

NHTSA complaint #10575452, filed 2014-03, 73,000 miles

“I bought the 05 AVEO on nov 15, 2006, I have experienced front end shaking at speeds of 50, the dealership replaced the engine and transmission mounts. The problem is better but still there. Also have had front end noise like creeks over bumps and making turns, the dealership replaced the bushings, the noise went away for a couple of days but came back twice as bad, took the car back to the dealership now am waiting for new bushings to be ordered. With the hopes that it will end the problem as per service manager.”

NHTSA complaint #10178996, filed 2007-01, 34,505 miles

“I traded in a 2004 p.t.cruiser to get a 2005 chevy AVEO at the time it had 21000 miles when I got it. My warranty was good till 36000. I had lots of issues with a noise that still to this day has not been corrected even after three attempts under my car by the chevy service dept. I then had a computer recall or something that had to be replaced I also had a gas cap that malfunctioned and a clock that had to be replaced. Those are the non life threatening issues. I had an incident inside of the original warranty where the car threw parts out of the engine. …”

NHTSA complaint #10262862, filed 2009-03, 30,000 miles

“I have had many problems with the steering and suspension in this vehicle. I had to replace the tires at less then 16,000. The main problem is that whenever I go over any bumps the car squeaks and makes a grinding sound. Chevy said that they had tightened something in the front end to tight at the factory and that they had 3 or 4 aveos come back with this problem. They loosened they two pieces but I still hear the squeaks and they tell me that there is something in the back end that is grinding but it is a manufacturing defect and that they cannot do any thing. …”

NHTSA complaint #10142495, filed 2005-11, 17,000 miles

“2005 AVEO lt ~ day or night the safety headlights (headlights / other) will just shut off for no reason after being on for less than an hour. ~ it's not fun driving on I-95 here in east central fla. And all of the sudden your headlights disappear ! ! ! ~ one month after we bought the car (used) from rosner Chevrolet (melbourne, fla.) the front end suspension started squeaking, ~ and the thermostat housing came apart.”

NHTSA complaint #10584550, filed 2014-04

Related service bulletins

Suspension: other model years

YearComplaintsShare of year
201123%
201046%
20092213%
200896%
2007115%
2006116%
200594%
200452%

Other parts of the 2005 Chevrolet Aveo

Electrical system
67 complaints
Engine cooling
62 complaints
Exterior lighting
48 complaints
Transmission and drivetrain
18 complaints
Engine
17 complaints
Air bags
16 complaints
Vehicle speed control
16 complaints
Latches, locks and linkages
13 complaints
Brakes
12 complaints
Body and structure
8 complaints
Visibility (wipers, defrost, mirrors)
8 complaints
Interior lighting
6 complaints

← All problems reported for the 2005 Chevrolet Aveo

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology