2004 Chevrolet Aveo Suspension Problems
- Complaints
- 5about this part
- Share
- 2%of 206 total for the year
- Median mileage
- 28,500miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 5 complaints about the suspension of the 2004 Chevrolet Aveo, 2% of the 206 complaints for this model year. Where a mileage was given, the median is 28,500 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Purchased vehicle nearly new from a dealer in may 2005. Handling and steering were stable and predictable, but has deteriorated significantly since roughly 40,000 miles. I now experience severe sloppiness in the steering, excessive body-roll while turning and the car is buffeted in even light winds, especially at speed (55 to 65 MPH) on highways. Under light-to-moderate acceleration, I occasionally experience strong torque steer while running over varying road surfaces or imperfections and will veer suddenly to the right or left. …”
NHTSA complaint #10161932, filed 2006-07, 79,750 miles“I purchased my 04 chevy AVEO on june 20,06. Five days later the brakes were metal to metal. My car was not safety inspected before the sale. Since then I have taken the car back to where I purchased it several times and have even had the service manager to ride with me to show him that the brakes are sticking. (the calipers need to be replaced) tim marburger chrysler/dodge tried to say that is was a warped rotor due to excessive mountain driving, my car was only driven 7 miles one way to go camping and 7 miles back once a week. I would hardly call this excessive. …”
NHTSA complaint #10170432, filed 2006-10“First thing that went wrong with the car is the clock for no reason at all it changes to 12:00 it does it when the car is on and running it also does it when you first turn the car on. This has been replaced once and has failed a second time again. Second is my gear shifter I have an automatic and it sticks in park all the time and all year long the first time it happened I was sitting at a gas pump and I was completely stuck and it wouldn't move so I had the car towed to my dealer and they fixed it but it stuck 10 + more times since 5 times I took it to the dealer and 3 times it was repaired. …”
NHTSA complaint #10213142, filed 2007-12“The contact stated that the steering made a clunking noise while turning at various speeds. The dealership replaced the control arm, but the problem reoccurred. The manufacturer is designing a new control arm for this model year vehicle.”
NHTSA complaint #10164096, filed 2006-08, 16,334 milesRelated service bulletins
- 10245395Nov 6, 2023This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing…
- 10190337Oct 1, 2017Information Regarding the Differences Between Fluid Leakage and Seepage This bulletin is intended to help identify the differences between what is considered a fluid leak and…
- 10114894Oct 14, 2015This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately…
Suspension: other model years
Other parts of the 2004 Chevrolet Aveo
62 complaintsElectrical system
37 complaintsAir bags
23 complaintsEngine
21 complaintsSeat belts
18 complaintsTransmission and drivetrain
18 complaintsExterior lighting
12 complaintsFuel system
11 complaintsBrakes
10 complaintsSteering
9 complaintsBody and structure
6 complaintsVehicle speed control
6 complaints
← All problems reported for the 2004 Chevrolet Aveo
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology