2004 Chevrolet Aveo Transmission and drivetrain Problems
- Complaints
- 18about this part
- Share
- 9%of 206 total for the year
- Median mileage
- 65,321miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 18 complaints about the transmission and drivetrain of the 2004 Chevrolet Aveo, 9% of the 206 complaints for this model year. Where a mileage was given, the median is 65,321 miles. 2 of these say a crash was involved, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Taking of from a stop sign, I heard a quick whirring sound and the car died. I pulled off to the side of the road, where I tried to restart the car to no avail. The car was towed to a certified mechanic. The mechanic found that the timing belt had broken prematurely. It was not due to be changed until 60,000 miles. (originally 90,000 in the mechanics book, amended by GM) the timing belt failure caused the valves in the engine to be bent and the engine rendered useless.”
NHTSA complaint #10394732, filed 2011-03, 53,362 miles“Driving back to saint louis missouri from lake wales florida when timing belt broke on my 2004 Chevrolet AVEO. Engine died and from what I've read on the internet the engine design on these cars is an interference engine which means when the timing belt breaks it basically destroys your car. I cant understand why a company would knowingly sell and not warn customers that catastrophic engine damage will occur from a simple belt breaking on these particular engines.”
NHTSA complaint #10300170, filed 2010-01, 70,000 miles“I am on a fixed income. I bought this car used with 22,000 miles on it which I intended to take care of and drive for years to come, in fact into the ground. The manual I received with the car indicated that the timing belt should be replaced at 100,000. I live in a rural area where you really need a vehicle. I had driven to another town for a medical appointment. While traveling at 55 MPH the car just died in heavy traffic in a 55 MPH zone. I was lucky that a good samaritan helped me out of the dangerous condition I was in on the road. My vehicle had 65,321 miies on it. …”
NHTSA complaint #10850538, filed 2016-03, 65,321 miles“Car stalled on a busy 4 lane interstate with my son inlaw daughter and granddaughter in vehicle without warning. The car barely coasted enough to make it off the highway into emergency lane. Car fail to start again. Had car towed to chevy dealership. Service department called and said the timing belt had broken. The car only had 59,000 miles on it. I stated to the service manager that the belt should still be under warranty and was disappointed that about it. He agreed also that the belt shouldn't have failed within that amount of mileage. …”
NHTSA complaint #10386517, filed 2011-03, 59,000 miles“Driving at 55 MPH the car felt like came out of 5th gear. I checked to make sure the car was in gear. Pushed the clutch in (very tight). The car was loosing power but tach was still at 3000. I coasted to the side of the road and the car had no spark. Lights still worked. I had the car towed and found that the timing belt failed which took out the water pump and damaged my head. There was no warning at all. At this time I have been told by mechanic and 2 Chevrolet dealerships that this is a common occurrence. Thank god it was 5:15 am and not a lot of traffic on the road.”
NHTSA complaint #10472847, filed 2012-08, 78,423 milesRelated service bulletins
- 11006421Jul 24, 2024GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or…
- 10249579Jan 12, 2024This PI bulletin advises the technician on the proper way to install the pistons in an engine.
- 10245395Nov 6, 2023This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing…
- 10242843Sep 1, 2023The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the…
- 10222770Sep 16, 2022This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.
- 10220319Sep 1, 2022This diagnostic tip advises the tech not to separate the flexplate from the torque convertor or damage my occur if the engine is started while diagnosing for noise from the…
- 10201098Dec 1, 2015OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification
- 10113664May 29, 2015This informational bulletin provides technicians with information regarding automatic transmission oil cooler flow test essential tool J-45096 TransFlow®.
Transmission and drivetrain: other model years
Other parts of the 2004 Chevrolet Aveo
62 complaintsElectrical system
37 complaintsAir bags
23 complaintsEngine
21 complaintsSeat belts
18 complaintsExterior lighting
12 complaintsFuel system
11 complaintsBrakes
10 complaintsSteering
9 complaintsBody and structure
6 complaintsVehicle speed control
6 complaintsSuspension
5 complaints
← All problems reported for the 2004 Chevrolet Aveo
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology