2003 Chevrolet C4500 Problems
- Complaints
- 5filed with NHTSA
- Median mileage
- 57,000miles, 3 complaints with mileage
- Recalls
- 1campaigns on record
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
Sources: NHTSA records for the 2003 Chevrolet C4500 (complaints, recalls, investigations). Report an error
NHTSA recorded 5 consumer complaints for the 2003 Chevrolet C4500. The part named most often is engine cooling, with 3 complaints (60% of the total), followed by electrical system (2) and fuel system (1). 3 of the complaints include a mileage, and 33% of those were filed for vehicles with under 50,000 miles; the median is 57,000 miles. Of all complaints, 1 involved a crash, according to the filers. NHTSA lists 1 recall campaign and 90 technical service bulletins for this model year. Engine cooling complaints overlap with 22 technical service bulletins filed under the same part. Electrical system complaints overlap with 12 technical service bulletins filed under the same part.
This model year has fewer than 25 complaints on record, so the numbers below can change a lot with a few new reports.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Engine cooling3 60%
- Electrical system2 40%
- Fuel system1 20%
- Suspension1 20%
Example complaints
Engine cooling: “Consumer complained about an engine problem. It did not maintain the throttle. Engine went into neutral without a cause. Also, a suspension problem due to bolts placed in upside down position which caused vehicle to flip. Wires and plastic bolt holders melted.”
NHTSA complaint #10048790, filed 2003-11, 38,000 milesElectrical system: “While driving 60 MPH vehicle stalled. Consumer was unable to restart vehicle, and had it towed to the dealer for inspection. Mechanic determined that the temperature sensor needed to be replaced, and replaced it. However, the problem recurred, and vehicle was taken back to the dealer . Mechanic replaced the computer sensor, and the problem recurred again.”
NHTSA complaint #10091633, filed 2004-09Fuel system: “After months of hard starting the engine, thinking it was the cold weather, older glow plugs, it turned out to be not enough pressure in the fuel system. The fuel injectors are leaking diesel fuel into the crankcase. Chevy has know of this problem for some time. They want 4500.00 to replace the injectors. The oil is contaminated and can catch on fire. I do not know if there is further damage to the cylinders or pistons or other components due to driving with contaminated oil. Chevy says to bad. Roll the dice on the repair or buy a new truck. …”
NHTSA complaint #10424221, filed 2011-09, 65,000 milesMileage when problems were reported
33% of the 3 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 38,000 and 65,000 miles.
Complaints by year filed
Fewer than 15 complaints, too few for a reliable trend.
Recalls and investigations
- 02V202000Jul 26, 2002Suspension › RearCovers: Chevrolet C4500 2003, GMC C4500 2003
Certain medium duty trucks equipped with 11,000 lb. Rear axle have a condition where the rear axle anchor plate may fracture. As the anchor plate fractures, there is an audible "bang." if this indication of a condition requiring the driver's attention went…
Recall details for the 2003 Chevrolet C4500 → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 90 on record; the latest 10 are shown.
- 11020816Jul 18, 2025Other or unknown. This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
- 11012907Dec 18, 2024Engine. This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
- 11010544Oct 7, 2024Engine. This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
- 11007208Sep 6, 2024Other or unknown. This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires…
- 11006621Aug 26, 2024Electrical system. Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need…
- 11006421Jul 24, 2024Transmission and drivetrain. GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging…
- 11004761Jun 28, 2024Fuel system, Engine. This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with…
- 11004557Jun 17, 2024Other or unknown. This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
- 11000576May 7, 2024Other or unknown. This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal…
- 10252735Mar 28, 2024Electrical system. This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.
Other model years of the Chevrolet C4500
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2006 | 6 | 31,000 | 1 | — | — | — | Not enough data |
| 2003 | 5 | 57,000 | 1 | — | — | — | Not enough data |
All Chevrolet C4500 model years
Frequently asked questions
How many NHTSA complaints does the 2003 Chevrolet C4500 have?
NHTSA recorded 5 consumer complaints for the 2003 Chevrolet C4500 as of Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2003 Chevrolet C4500 is reported most often?
Engine cooling is named most often, in 3 complaints (60% of the total), followed by electrical system with 2.
Has the 2003 Chevrolet C4500 been recalled?
NHTSA lists 1 recall campaign for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
At what mileage are problems with the 2003 Chevrolet C4500 reported?
Among the 3 complaints that include a mileage, the median is 57,000 miles and the middle half falls between 38,000 and 65,000 miles; 33% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.