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Electrical systemPart report

1996 Chevrolet Chevrolet Truck Electrical system Problems

Complaints
6about this part
Share
12%of 49 total for the year
Median mileage
160,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the electrical system of the 1996 Chevrolet Chevrolet Truck, 12% of the 49 complaints for this model year. Where a mileage was given, the median is 160,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Wire plug inside gas tank overheated an melted the wires and the plug. The pump of course stopped working so truck would not start. About 3 years ago the fuel pump was replaced under warranty by hubler Chevrolet on us31 in greenwood. I do not know if this was the same problem then. The bill says they replaced the pump at that time. This time the truck was not under warranty so I was going to replace the fuel pump myself. When I pulled the pump from the tank I found the burnt wires. I bench tested the pump and it still worked. Also the wires for fuel gauge were melted. …”

NHTSA complaint #10005107, filed 2003-02, 160,000 miles

“Z71 full size pickup re: fuel pump failure...talked with three other owners of this vehicle and all had identical problem with fuel pump failure. Dealer gave no explanation of failure. Re: electrical system...one panel on interior stayed hot even after the key was removed from ignition and truck shut off...cruise control remembers is last speed even after truck has been shut off..this caused me to accelerate to nearly 50mph on a curved entrance ramp merely by turning the cruise on (not setting it)..truck simply resumed speed I had set last (70mph) from the day before. …”

NHTSA complaint #704573, filed 1999-03

“Model z71 when tranmission burns up it sprays transmission fluid everywhere, and is extremely flamables. It got all over two other vehicles that were behind me, the first time, the second time it got on the exhaust pipe and smoked so bad a passer by was going to call the firedepartment( DOT number: tire size: 16 )”

NHTSA complaint #703793, filed 1999-02

“Brakes failed, attempt repair several times, master cylinder, due to fluid leakage, ABS light stayed on, brakes so hot the rotors were glowing and the smoke was pouring off the front end.”

NHTSA complaint #531222, filed 1998-02

Electrical system: other model years

YearComplaintsShare of year
20031640%
200225%
2001210%
200015%
199813%
199712%
1996612%
199536%
199413%
199318%
199019%
198817%

Other parts of the 1996 Chevrolet Chevrolet Truck

Transmission and drivetrain
11 complaints
Brakes
10 complaints
Visibility (wipers, defrost, mirrors)
9 complaints
Seats
7 complaints
Fuel system
6 complaints
Engine cooling
4 complaints
Air bags
3 complaints
Tires
3 complaints
Equipment
1 complaints
Exterior lighting
1 complaints
Latches, locks and linkages
1 complaints
Other or unknown
1 complaints

← All problems reported for the 1996 Chevrolet Chevrolet Truck

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology