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Fuel systemPart report

1996 Chevrolet Chevrolet Truck Fuel system Problems

Complaints
6about this part
Share
12%of 49 total for the year
Median mileage
160,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the fuel system of the 1996 Chevrolet Chevrolet Truck, 12% of the 49 complaints for this model year. Where a mileage was given, the median is 160,000 miles. 1 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Wire plug inside gas tank overheated an melted the wires and the plug. The pump of course stopped working so truck would not start. About 3 years ago the fuel pump was replaced under warranty by hubler Chevrolet on us31 in greenwood. I do not know if this was the same problem then. The bill says they replaced the pump at that time. This time the truck was not under warranty so I was going to replace the fuel pump myself. When I pulled the pump from the tank I found the burnt wires. I bench tested the pump and it still worked. Also the wires for fuel gauge were melted. …”

NHTSA complaint #10005107, filed 2003-02, 160,000 miles

“I purchased this truck used in virginia. I ran a carfax check, had it inspected and asked if it had any known defects. I did not know when I bought it that the fuel injector pump and solenoid were bad. The truck stalls at any speed and I am unable to drive due to the fact it may stall anytime. I took it to the dealer and they said there is a recall for the fuel injector pump, but it only covers 10 years or 120,000. I bought the truck with 122,400 miles and have only been able to drive another 100 or so miles. The dealer would not honor the recall. …”

NHTSA complaint #767457, filed 2002-09

“Z71 full size pickup re: fuel pump failure...talked with three other owners of this vehicle and all had identical problem with fuel pump failure. Dealer gave no explanation of failure. Re: electrical system...one panel on interior stayed hot even after the key was removed from ignition and truck shut off...cruise control remembers is last speed even after truck has been shut off..this caused me to accelerate to nearly 50mph on a curved entrance ramp merely by turning the cruise on (not setting it)..truck simply resumed speed I had set last (70mph) from the day before. …”

NHTSA complaint #704573, filed 1999-03

“This letter is to inform you of a potentially dangerous and possible catastrophic condition. The connector at the top of the fuel level sending unit and the wiring to the fuel pump, located inside the fuel tank, have shorted and melted to the point of failure. The electrical pins inside the connector are very badly pitted and burnt. The insulation on the wire (gray) form the sending unit to the connector of the fuel pump is melted, exposing the bare wire (approximately 2 inches). …”

NHTSA complaint #714289, filed 1999-11

“Consumer states when depressing brakes van pulls to the left. Van checked by dealer who replaced pads and rotors. Consumer advised while driving again had to suddenly apply brakes and van pulled to the left almost causing a collision. Van checked again by dealer who advised that a durostop needs to be installed on van to equalize pressure on brake pads. Van did not have component when purchased new in 01/97. Nlmthe gas gauge bounces erratically when going over bumps. The dealer has repaired everything possible concerning this defect, to no avail.”

NHTSA complaint #8019874, filed 2002-09

Fuel system: other model years

YearComplaintsShare of year
200325%
200238%
2001314%
200015%
199913%
199839%
199736%
1996612%
199536%
1994617%
199318%
198817%
1985120%

Other parts of the 1996 Chevrolet Chevrolet Truck

Transmission and drivetrain
11 complaints
Brakes
10 complaints
Visibility (wipers, defrost, mirrors)
9 complaints
Seats
7 complaints
Electrical system
6 complaints
Engine cooling
4 complaints
Air bags
3 complaints
Tires
3 complaints
Equipment
1 complaints
Exterior lighting
1 complaints
Latches, locks and linkages
1 complaints
Other or unknown
1 complaints

← All problems reported for the 1996 Chevrolet Chevrolet Truck

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Nov 1, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology