2004 Chevrolet Express Technical Service Bulletins

510 technical service bulletins (TSBs) are on record for the 2004 Chevrolet Express. TSBs are notes manufacturers send to dealers about repair procedures for issues seen in the field. They are not recalls and do not by themselves mean a vehicle has a fault.

• 10113843Dec 17, 2012Equipment. This warranty administration bulletin provides information on the Clarification of Use for Dealer Empowerment Labor Operations and Customer Enthusiasm
• 10112681Dec 17, 2012Transmission and drivetrain. This Preliminary Information communication provides information to the technician about vehicles that may have a planetary gear whine noise in first and second gear. Technician should compare the noise to a like vehicle. Technician will need to check the build date of the transmission, if it was built after 09/01/2003 and it is determined that a vehicle has an abnormal amount of noise, perform the rear unit end…
• 10112664Dec 13, 2012Electrical system. This Preliminary Information communication provides information to the technician about vehicles may have a no power or no connect concern. Technician will find that the OnStar led is red and Diagnostic Trouble Code U1500 is set. Technician will need to replace the Vehicle Communication Interface Module if the Station Identification number falls in the ranges 14,000,000 - 16,000,000 or 22,000,000 - 23,200,000.
• 10112655Dec 12, 2012Wheels, Tires. This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.
• 10112641Dec 12, 2012Engine cooling. This Preliminary Information communication provides information to the technician that fluid contamination may be directed to one of the following testing centers according to the type of fluid needing testing. Dealer should send the correct fluid to the proper testing center.
• 10138545Dec 7, 2012Equipment. This informational bulletin provides a list off all the issues revolving around new vehicles for a one stop place to find growing concerns around them.
• 10113837Dec 7, 2012Equipment. This informational bulletin provides a list off all the issues revolving around new vehicles for a one stop place to find growing concerns around them.
• 10082160Dec 4, 2012Fuel system. 12167 - special coverage. Water and road contaminates may become trapped in the protective conduit that covers the fuel filler pipe and may cause the pipe to corrode. If the corrosion creates a perforation in the pipe, the presence of fuel odor may be observed and, on some vehicles, a check engine light may illuminate. As the size of a filler pipe perforation increases, fuel may leak onto the ground while refueling…
• 10059934Dec 4, 2012Fuel system. Summary to be provided on a future date.
• 10245833Dec 1, 2012Fuel system. Special Coverage Adjustment - Fuel Filler Pipe Corrosion
• 10063072Dec 1, 2012Fuel system. Summary to be provided on a future date.
• 10050903Dec 1, 2012Fuel system. Chevrolet/gmc: see document search button for owner letter. On some trucks, pipe may corrode due to road contaminates and water becoming rapped in protective conduit covering fuel filler pipe and presence of fuel odor might be observed due to possible perforation in pipe. Models 2003-2004 savana, express.
• 10138220Nov 30, 2012Electrical system, Equipment. This informational bulletin provides information regarding the aftermarket device interference with onstar diagnostic service.
• 10137478Nov 30, 2012Equipment. This informational bulletin provides information regarding the aftermarket device interference with onstar diagnostic service.
• 10126163Nov 30, 2012Electrical system. This informational bulletin provides information regarding the aftermarket device interference with onstar diagnostic service.
• 10138218Nov 29, 2012Electrical system, Equipment. This informational bulletin provides information regarding the inappropriate warranty claims submitted for damaged radios and instrument panel clusters, provides exampls on whats an acceptable for warranty and whats not
• 10137476Nov 29, 2012Electrical system, Equipment. This informational bulletin provides information regarding the inappropriate warranty claims submitted for damaged radios and instrument panel clusters, provides exampls on whats an acceptable for warranty and whats not
• 10126171Nov 28, 2012Equipment. This informational bulletin provides a step by step procedure on how to properly use the GM chemicals to eliminate unwanted odors in vehicles and which products to use for each application.
• 10112607Nov 28, 2012Equipment. This Preliminary Information communication provides information to the technician about vehicle that may have an OnStar system that has progression tones when pressing the blue or red button. Technician will need to call General Motors Technical Assistance Center with the scan tool data from the OnStar system.
• 10138213Nov 26, 2012Equipment, Wheels. This informational bulletin provides a description of the proper wheel installation and proper wheel torque techniques used to install wheels onto vehicles
• 10137471Nov 26, 2012Wheels. This informational bulletin provides a description of the proper wheel installation and proper wheel torque techniques used to install wheels onto vehicles
• 10112585Nov 19, 2012Electrical system, Brakes. This Preliminary Information communication provides information to the technician that some vehicles may have an Antilock Braking System/ Traction Control System Malfunction Indicator Lamp are on or other various electrical issues. Technician should inspect the braided ground strap from the engine to the frame.
• 10138201Nov 13, 2012Equipment. This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.
• 10137459Nov 13, 2012Equipment. This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.
• 10126196Nov 13, 2012Equipment. This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.
• 10126200Nov 12, 2012Equipment. This informational bulletin provides a single point reference and strategy document to aid in reducing customer comebacks, and the possibility of buyback situations by outlining specific guidelines, strategy and forms that will assist with this goal, by identifying, clarifying and documenting customer concerns accurately at each service visit.
• 10126198Nov 12, 2012Equipment. This informational bulletin provides a list of newly released PI and Bulletins in regards to recent released vehicles so that vehicles can be fixed right the first time in for service.
• 10112560Nov 9, 2012Brakes. This Preliminary Information communication provides information to the technician about brake rotors on new vehicles and replacement parts from General Motors Service Parts Operations. Technician should be advised the costing should not be removed from the brake rotor it will wear off with normal brake usage. Dealer should communicate to the customer this condition is a normal operating characteristic of their…
• 10138191Nov 8, 2012Equipment, Visibility (wipers, defrost, mirrors). This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork
• 10137448Nov 8, 2012Equipment. This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork
• 10112546Nov 6, 2012Brakes. This Preliminary Information communication advises the technician that the Hydro-Boost is not serviceable and will need to be replaced if the brake pedal moves or applies on its own at a full turn.
• 10112528Nov 1, 2012Electrical system. This Preliminary Information communication provides information to the technician about vehicles that during battery parasitic drain test, there may be some confusion as to what the normal power consumption reading should be from the OnStar system. Technician should understand the power cycles of the various OnStar systems. All Generation 6, 7, 8, and 9 systems are powered up continuously for 48 hours from ignition…
• 10112523Oct 30, 2012Transmission and drivetrain, Electrical system. This Preliminary Information communication provides information to the technician about vehicles that have slip in forward ranges immediately after replacing the input housing. Technician will inspect the 3-4 clutches and the forward clutch oil feed passages for leakage between circuits. Technician should apply regulated compressed air to the 3-4 clutch feed hole and the forward clutch feed hole one at a time with…
• 10112494Oct 18, 2012Equipment. This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts. Technician can check Service Information for some accessories. Technician can also contact Partech for assistance.
• 10118626Oct 10, 2012Equipment. This warranty administrational bulletin provides information on Clarification of Use - Dealer Empowerment Labor Operations and Customer Enthusiasm
• 10118619Oct 5, 2012Equipment. This informational bulletin provides information on newly release bulletins used to fi the vehicles in the field the first time.
• 10246951Oct 1, 2012Equipment. Programming And Activation Of Replacement OnStar Modules.
• 10044398May 1, 2012Fuel system. Gm: see document search button for owner letter. Special coverage adjustment- fuel filler neck corrosion. Water and road contaminates may become trapped in the protective conduit that covers the fuel filler pipe and may cause the pipe to corrode. The presence of fuel odor may be observed and, on some vehicles, a check engine light may illuminate.
• 10037570Apr 1, 2012Body and structure. Gm: on some truck models there is some frame corrosion. *rm updated on 5/2/2012.
• 10038294Jan 1, 2012Seat belts. Gm: there are seat belt problems: difficulty latching and unlatching buckle. Buckle release button is sticking. Seat belt warning light illuminated. Likely caused by sticky beverages that are spilled into the buckle assembly. *rm updated 4/3/12.
• 10036464May 1, 2011Engine cooling. Buick/cadillac/chevrolet/gmc/hummer/pontiac/saab: oil consumption and/or exhaust smoke-possible pcv baffle or lifter concern. Upon inspection, obvious oil will be found in the intake manifold and/or pcv vacuum tube. *pe updated 3/21/11. *pe updated 5/9/11. *pe updated 5/25/11. *pe updated 06/16/2011. *kb updated a second time on 06/16/2011. *kb updated 6/27/11.
• 10037492Mar 1, 2011Engine cooling. Gm: there is an intermittent engine light on due to five possible internal trouble codes. There may also be an extended crank after filling the fuel tank. *rm updated 5/31/11. *pe updated on 06/16/2011. *kb updated a second time on 06/16/2011.
• 10038295Feb 1, 2011Other or unknown. Gm: information on fixing multiple situations right the first time.
• 10037933Jan 1, 2011Engine cooling. Gm: the service engine soon light is on, there is also a misfire or engine noise. There are multiple possible causes.
• 10036545Oct 1, 2010Steering. Buick/cadillac/chevrolet/gmc/oldsmobile and hummer: information on pitman arm shaft seal service kit. Do not replace entire steering gear for pitman seal leak. Technicians have been replacing entire steering gears due to not being able to service just leaking pitman shaft seal. *pe updated 5/9/11.
• 10030207Apr 1, 2009Engine cooling. Chevrolet/gmc: diesel engine turbo dtc p2563 or p003a. May encounter a concern of ses light, reduced power, low power.
• 10027804Nov 1, 2008Equipment, Electrical system. General motors corp: special coverage adjustment; analog onstar deactivation. *pe updated 2/17/09.
• 10026805Sep 1, 2008Equipment. Buick chevrolet gmc service campaign: see document search button for owner letter. Special coverage adjustment-analog onstar deactivation. Csc letter was received.
• 10026586Jun 1, 2008Equipment. Buick cadillac chevrolet gmc hummer oldsmobile pontiac saab saturn service campaign: see document search button for owner letter. Special coverage adjustment-analog onstar deactivation. Fcc ruled in 2002 wireless carriers would no longer re required to support analog wireless network starting in 2008. *pe csc letter was received. Updated 12/1/08.
• 10025462Apr 1, 2008Transmission and drivetrain. Diagnostic information on mn8, mt1 ses/mil illuminated, dtc p0757, harsh shift, delayed 2-3 shift, 2-3 shift flare, no third gear, slips in third gear or reverse.

← All problems reported for the 2004 Chevrolet Express