2004 Chevrolet Kodiak Problems
- Complaints
- 5filed with NHTSA
- Median mileage
- 37,000miles, 5 complaints with mileage
- Recalls
- 5campaigns on record
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
Sources: NHTSA records for the 2004 Chevrolet Kodiak (complaints, recalls, investigations). Report an error
NHTSA recorded 5 consumer complaints for the 2004 Chevrolet Kodiak. The part named most often is transmission and drivetrain, with 2 complaints (40% of the total), followed by brakes (1) and engine cooling (1). 5 of the complaints include a mileage, and 80% of those were filed for vehicles with under 50,000 miles; the median is 37,000 miles. Of all complaints, 1 involved a crash, 1 an injury, according to the filers. NHTSA lists 5 recall campaigns and 109 technical service bulletins for this model year. Transmission and drivetrain complaints overlap with 10 technical service bulletins filed under the same part. Brakes complaints overlap with 3 recall campaigns and 11 technical service bulletins filed under the same part.
This model year has fewer than 25 complaints on record, so the numbers below can change a lot with a few new reports.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Brakes1 20%
- Engine cooling1 20%
- Steering1 20%
- Suspension1 20%
- Tires1 20%
Example complaints
Transmission and drivetrain: “The contact stated there were numerous problems with the vehicle. At 20,000 miles, the left wheel bearing backed out and at 87,000 miles, the drag link failed. While driving 80 MPH, the vehicle suddenly down shifted to 20 MPH with no effort from the contact. While starting the vehicle, the RPM will not go beyond 2000. The vehicle has been taken to the dealer on numerous occasions and they can not determine the problem. This occurred regardless of the traffic conditions, speed or terrain.”
NHTSA complaint #10160174, filed 2006-06, 40,000 milesEngine cooling: “Dt: the contact experience a problem with the diesel engine dying while the vehicle was drive. The vehicle did not stall, but simply died at once without warning. The check engine light illuminated as a warning, and the engine shut off . The vehicle was used as a hauler that pulled a trailer delivering boats. When the engine died there was a loss of power, resulting in a loss of power steering and the brakes. The only way to stop the vehicle was by using the in cab controller to activate the electric brakes on the trailer which ultimately slowed and stopped the vehicle. …”
NHTSA complaint #10140314, filed 2005-10, 6,200 milesMileage when problems were reported
80% of the 5 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 28,000 and 40,000 miles.
Complaints by year filed
Fewer than 15 complaints, too few for a reliable trend.
Recalls and investigations
- 07V469000Oct 4, 2007SteeringCovers: Chevrolet Kodiak 2003–2007, GMC Topkick 2003–2007
On certain medium duty trucks equipped with zf model 8018 steering gears, the steering gear may have been produced incorrectly. A steering gear with this condition may produce the feeling of hitting a curb and a cracking or pinging sound when the steering…
- 05V288000Jun 16, 2005Service brakes, hydraulic › FluidCovers: Chevrolet Kodiak 2003–2005, GMC Topkick 2003–2005
Certain 2003-2005 model year 4500/5500 series chevrolet kodiak, school bus chassis, and gmc topkick vehicles; and 2003-2004 model year gmc school bus chassis vehicles equipped with an 8.1l engine and hydromax brake system. The power steering hose may come…
- 05V043000Feb 8, 2005Service brakes, hydraulicCovers: Chevrolet Kodiak 2004–2005, Silverado 2004–2005, GMC Savana 2004–2005 +7 more
Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
- 04V129000Mar 17, 2004Structure › Body › Tailgate › Hinge and attachmentsCovers: Chevrolet Kodiak 2003–2004, GMC Sierra 2000–2004, Chevrolet Silverado 2000–2004 +3 more
On certain pickup trucks and sport utility vehicles, the galvanized steel tailgate support cables that retain the tailgate in the full open (horizontal) position may corrode, weaken, and eventually fracture. If both cables fractured, the tailgate would…
- 04V123000Mar 10, 2004Service brakes, hydraulic › Pedals and linkagesCovers: Chevrolet Kodiak 2004, GMC Topkick 2004
On certain trucks, the switch retainer holding the brake booster push rod and the brake pedal together could be missing.
Recall details for the 2004 Chevrolet Kodiak → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 109 on record; the latest 10 are shown.
- 10114431Feb 23, 2016Equipment. This Preliminary Information communication provides information to the technician about vehicles that may have an issue when using Bluetooth voice recognition with an iPhone. Technician should work…
- 10096026Feb 11, 2016Equipment. This preliminary information communication provides information to the technician about finding needle bearings during an oil change. Technician will gain access to the roller rockers to inspect…
- 10112272Jan 14, 2016Engine. This informational bulletin provides information on close coupled converters and there affect on newly installed engines or engines during there break in period.
- 10113787Aug 3, 2015Seat belts. This informational bulletin provides information to advise dealers about seat belt buckles not operating and/or seat belt warning light illumination, as well as difficulty latching and unlatching…
- 10113664May 29, 2015Transmission and drivetrain. This informational bulletin provides technicians with information regarding automatic transmission oil cooler flow test essential tool J-45096 TransFlow®.
- 10113662May 27, 2015Fuel system, Other or unknown. This informational bulletin provides dealership personnel with information on flexible fuel vehicles (FFVs) and the usage of E85 fuel in GM vehicles.
- 10113654May 15, 2015Equipment. This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.
- 10113652May 15, 2015Equipment. This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.
- 10114474Apr 20, 2015Equipment. This Preliminary Information communication provides information to the technician about connectivity concerns when connecting an Apple device via USB cord. Technician should insure the customer is…
- 10114470Apr 17, 2015Equipment, Electrical system. This Preliminary Information communication provides information to the technician about vehicle that may have an OnStar system that has progression tones when pressing the blue or red button…
Other model years of the Chevrolet Kodiak
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2007 | 10 | 300 | 5 | — | — | — | Not enough data |
| 2004 | 5 | 37,000 | 5 | — | — | — | Not enough data |
All Chevrolet Kodiak model years
Frequently asked questions
How many NHTSA complaints does the 2004 Chevrolet Kodiak have?
NHTSA recorded 5 consumer complaints for the 2004 Chevrolet Kodiak as of Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2004 Chevrolet Kodiak is reported most often?
Transmission and drivetrain is named most often, in 2 complaints (40% of the total), followed by brakes with 1.
Has the 2004 Chevrolet Kodiak been recalled?
NHTSA lists 5 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
At what mileage are problems with the 2004 Chevrolet Kodiak reported?
Among the 5 complaints that include a mileage, the median is 37,000 miles and the middle half falls between 28,000 and 40,000 miles; 80% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.