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Fuel systemPart report

2005 Chevrolet Malibu Maxx Fuel system Problems

Complaints
12about this part
Share
4%of 326 total for the year
Median mileage
96,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 12 complaints about the fuel system of the 2005 Chevrolet Malibu Maxx, 4% of the 326 complaints for this model year. Where a mileage was given, the median is 96,500 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Noticed a fuel smell coming from back of 2005 mailbu maxx, nothing leaking for 3 days, then noticed fuel on the ground, was having issue starting (fuel line not pressurized) turning the car on and off a couple of times before cranking worked to pressurize the line. At the shop now, they said it a non-repairable fuel line coming off of the pump, going to have to replace the entire sending unit and it is going to cost me out the wahzoo to repair, how is there no recall on this? I spoke with GM recall line and was told there is no recall associated with the VIN of my car.”

NHTSA complaint #10967736, filed 2017-03, 94,480 miles

“Around june 2012 I started smelling fuel when I parked the car in the garage. I thought I may have over filled. The problem persisted and I took the car into a Chevrolet dealership for repair. The plastic line from the fuel pump had cracked causing the leak of fuel. I checked for a recall and found there was one but the maxx was not on the list. I do believe this recall included a pontiac with the same fuel pump. Since I have a safety issue due to the arizona heat in phoenix the maxx should be included due to the mileage and the year. Thanks”

NHTSA complaint #10483593, filed 2012-11, 77,000 miles

“I started to smell gas after parking my car in garage about one month ago. Changed fuel cap, didn't work. The gas smell became more and more strong after few weeks. Did some search and found it's a common problem of fuel pump leak in 2004-2006 chevy Malibu Maxx. The high pressure line breaks and the owners have to replace the fuel pump completely, which costs more than $600. There was a recall of fuel pump but not for the original one. Gm/chevy should recall the faulty fuel pump, it's very dangerous since it's easy to catch fire and very bad for the environment!!!”

NHTSA complaint #10482291, filed 2012-10, 96,500 miles

“Complete and total lock up of power steering; battery light flicks on and then everything locks up until you replace the gas peddle for about 3 seconds. My lights randomly flash and rear bulbs on the driver side blow every 3 days. My turn signals will sporadically blink and the wiper blades go off with out warning or being prompted. Even with no keys near or in the car it will not turn over to start the car until you floor the gas peddle and hold it there for 3-5 seconds. My radio reads at -19* all the time and the cd player has never worked correctly. …”

NHTSA complaint #10405535, filed 2011-06, 142,225 miles

“I own a 2005 Malibu Maxx and after one year old it began making clunking noises in the front. I took it to the dealership and they said they had to replace a part of the steering shaft. They did what they did and the noise was gone. They also replaced struts. A few months later it did it again. This time they replaced tie rod ends. By this time my warranty had expired. Then 2 months later it did it again! They lubed something and now it has been 8 months and it has not returned yet. Now my engine light is on and I keep getting a message to check my gas cap. I check it and nothing is wrong.”

NHTSA complaint #10245657, filed 2008-10, 20,000 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
200725%
200683%
2005124%
2004143%

Other parts of the 2005 Chevrolet Malibu Maxx

Steering
185 complaints
Exterior lighting
51 complaints
Electrical system
40 complaints
Seats
39 complaints
Brakes
19 complaints
Suspension
10 complaints
Air bags
9 complaints
Electronic stability control
9 complaints
Engine
5 complaints
Vehicle speed control
5 complaints
Engine cooling
4 complaints
Equipment
3 complaints

← All problems reported for the 2005 Chevrolet Malibu Maxx

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology