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Fuel systemPart report

2004 Chevrolet Malibu Maxx Fuel system Problems

Complaints
14about this part
Share
3%of 434 total for the year
Median mileage
101,143miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 14 complaints about the fuel system of the 2004 Chevrolet Malibu Maxx, 3% of the 434 complaints for this model year. Where a mileage was given, the median is 101,143 miles. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Have been experiencing strong odors of gasoline over the past several weeks. Gas mileage has been impacted. Have called dealer several times - no return phone call. Assume when they do call me back, I am in for a $1,000 repair bill based on previous submissions. I would guess this should be another recall item based on the number of complaints I have read.”

NHTSA complaint #10630238, filed 2014-09, 115,000 miles

“This has happened on many times since I bought the car in 2006, I would drive to a location shut the car off come back out (dose not matter how long of a time I would be where im at) try to start the car, it starts and then dies, this sometimes happens more the once in a row, by the second and third try it would start and be fine after that. The last time it did it at an intersection, the car shut off while idling, it took a few seconds to start it back up. During this time I almost got hit twice by different car. I have had the electrical system checked and everything is where it needs to be. …”

NHTSA complaint #10587603, filed 2014-05, 124,230 miles

“On 9-3-05 I filled my fuel tank and drove the car the rest of the weekend. On 9-5-05 around 12 noon the engine caught fire..the fire dept contacted and the fire was put out..the report im getting from g.m and the dealer is that I put to much fuel in the car and that caused the fire..I was told that the fumes cause the fire on top of the engine...I do not fell safe driving this car I do not by the fact that over fueling the car was the cause I have fuel the car many time in the past with no problems..and ever time I made contacted with a g.m rep. …”

NHTSA complaint #10137386, filed 2005-09, 10 miles

“2004 chevy Malibu Maxx will not start due to passlock. Car cranks over and often takes a while to start. Eventually car starts. Often left stranded waiting for it to start.”

NHTSA complaint #10369142, filed 2010-12, 113,451 miles

“When the vehicle was started with the remote control dashboard components failed to function when the key was turned in the ignition. The vehicle was taken to the dealership the following day a diagnostic test was performed, but no failure codes were found. The failure recurred 4 months later while turning into a parking space. Also, the steering column locked up. When this occurred, the instrument panel read steering column assistance needed. The consumer then turned the vehicle off, then back on. The vehicle started, but the steering wheel wouldn't move. …”

NHTSA complaint #10081632, filed 2004-08, 1,379 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
200725%
200683%
2005124%
2004143%

Other parts of the 2004 Chevrolet Malibu Maxx

Steering
251 complaints
Seats
93 complaints
Electrical system
37 complaints
Exterior lighting
37 complaints
Brakes
20 complaints
Transmission and drivetrain
20 complaints
Air bags
13 complaints
Equipment
7 complaints
Seat belts
7 complaints
Suspension
7 complaints
Engine
6 complaints
Vehicle speed control
6 complaints

← All problems reported for the 2004 Chevrolet Malibu Maxx

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology