2003 Chevrolet Silverado 2500 Fuel system Problems
- Complaints
- 29about this part
- Share
- 6%of 449 total for the year
- Median mileage
- 90,000miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 29 complaints about the fuel system of the 2003 Chevrolet Silverado 2500, 6% of the 449 complaints for this model year. Where a mileage was given, the median is 90,000 miles. 1 of these say a crash was involved and 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“After loaning my daughter my truck we met at a location to exchange vehicles. I started to drive away and applied the brakes and the pedal went to the floor. I pumped the brakes and was unable to achieve any pedal pressure. I had my truck taken to my residence and inspected the brake system for the cause of the failure and found that the left rear steel line rusted through and created a loss of fluid. In my opinion this line rusting out is very premature for the age of the vehicle. …”
NHTSA complaint #10643579, filed 2014-10, 175,000 miles“Chronic failure of fuel injectors on 2003 duramax chevy truck, deal has replaced injectors three times, now they are failing again and want 5k to fix them. Last fix was 40,000 miles ago. Here is the short and skinny. I was informed (during an injector swap in my truck) that the different types of injectors that were tested by GM and their partners (isuzu and bosch) provided good data for the ongoing service campaign, but will not be released through GM parts. …”
NHTSA complaint #10422639, filed 2011-08, 40,000 miles“When driving the truck whether on a regular street or at high speeds on the highway, the engine suddenly either dies, reduces down to idle speed or idles very roughly. The reduced power signal comes on, along with the engine light. This has happened to us, several times while driving on the highway and on regular streets. We were extremely lucky not to have been killed. I researched this and found that many owners of the 2003 chevy silverado 2500hd had the same problem. We spent a lot of money at penske Chevrolet, and according to them, they don't know how to fix it. …”
NHTSA complaint #10596908, filed 2014-06, 131,000 miles“I was driving down the road at highway speed (65mph) and the front right steel brake line burst and I lost most of my brake fluid. Upon looking under the truck for the cause of the problem, I noticed that all of the brake lines and two of the fuel lines were badly corroded. I tow trailers often and I'm thankful I wasn't towing our 11,000lb 5th wheen camper when this happened or there would have been a horrific crash! I have done quite a bit of research and noticed that there are quite a few compliants about the same problem for this model year pickup. …”
NHTSA complaint #10476885, filed 2012-09, 69,676 miles“Instrument cluster fuel gauge failure. This happens frequently, sometimes every day. Nothing has been found to correct the failure. The fuel gauge often shows inaccurate fuel level readings. It happens more often when the car is warm than when it is cold. It happens a lot when the car is hot (e.g. Heater is on very high or in the summer). I'm afraid that the fuel gauge will tell me that I have more fuel than I really do and, as a result, cause the engine to stall from fuel exhaustion on a busy highway resulting in an accident. This still happens to the vehicle often. …”
NHTSA complaint #10398276, filed 2011-04, 50,000 milesRelated service bulletins
- 11004761Jun 28, 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or…
- 10209741Mar 22, 2022This service bulletin provides the technician with additional information on fuels, fuel additives and fuel management.
- 10199281May 25, 2021This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or…
- 10190437Mar 30, 2021This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible…
- 10176607May 8, 2020This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank…
- 10176310May 8, 2020This Preliminary information communicates the use of Winter grade fuel during the warm months of 2020 and the potential rivability issues that it can cause. The ongoing…
- 10171878Jan 2, 2020This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended…
- 10165331Jul 3, 2019This SKU is a Preformed Fuel Line. The customer communication requested return of unsold inventory to inspect for damage to the braided hose and crimps. Damaged braided hoses and…
- 10157018Sep 20, 2017This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10137635May 10, 2017This informational bulletin advises of a new fuel injection kit used for decarbonizing the intake valves, and explains how toptier fuels should be used to reduce carbon build up.
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 1 | 8% |
| 2025 | 2 | 6% |
| 2024 | 9 | 6% |
| 2023 | 2 | 4% |
| 2022 | 2 | 2% |
| 2021 | 9 | 10% |
| 2020 | 11 | 10% |
| 2019 | 11 | 15% |
| 2018 | 9 | 17% |
| 2017 | 3 | 6% |
| 2016 | 13 | 11% |
| 2015 | 19 | 11% |
| 2014 | 8 | 20% |
| 2013 | 10 | 20% |
| 2012 | 10 | 19% |
| 2011 | 12 | 12% |
| 2010 | 2 | 10% |
| 2009 | 1 | 2% |
| 2008 | 7 | 4% |
| 2007 | 10 | 5% |
| 2006 | 6 | 3% |
| 2005 | 24 | 9% |
| 2004 | 26 | 7% |
| 2003 | 29 | 6% |
| 2002 | 30 | 9% |
| 2001 | 23 | 6% |
| 2000 | 7 | 5% |
| 1999 | 8 | 10% |
| 1998 | 8 | 11% |
| 1997 | 6 | 9% |
Other parts of the 2003 Chevrolet Silverado 2500
247 complaintsElectrical system
86 complaintsTransmission and drivetrain
30 complaintsSteering
17 complaintsEngine cooling
16 complaintsEngine
15 complaintsBody and structure
15 complaintsVehicle speed control
15 complaintsSuspension
14 complaintsTires
14 complaintsAir bags
11 complaintsOther or unknown
8 complaints
← All problems reported for the 2003 Chevrolet Silverado 2500
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology